• Gender: Male
• Age: 38
• Designation: Deputy Manager-Quality Assurance
• Highest Education Level: Diploma
• Notice Period: 30  Days
• Preferred Location: Mumbai
• Work Experience: 14.7 Year(s)

Education

Diploma in Production Technology (P.T.) From Bhausaheb Vartak Polytechnic Vasai Road in 2009 with 63.94 %

12th (science) From Mumbai University with 54.50%

10th From Mumbai University. with 65.73%

Skill Sets

Strong Logical, analytical skills & Problem solving techniques to resolve issues in systematic way to determine the root cause and CAPA.
Excellent communication skills both verbal and written
Well versed knowledge of core tools such as APQP, PPAP, and CP & FMEA etc., Good Customer & supplier interaction.
Provide clear and Concise communication
Facilitate communication across the teams and with all stakeholders inside the organization
Manpower management & Handling.

Computer Fundamentals, MS-Office, Expertise in MS Office Excel.
Negotiation & Communication

Ability to work hard with positive attitude & achieve best results.
Ability to interact effectively with business associates and colleagues. Also know the importance of relationship building and how to maintain it for an optimum result.

Work Experience

Deputy Manager-Quality Assurance
Since December 2018
Company Profile : Is accredited with TS16949 & IATF 16949:2016 certification and are one of the India’s leading plastic chrome plating manufacturers. The company has major presence in plastic chrome plating industry, catering to the leading passenger vehicles, commercial vehicles, motor cycle, scooter and tear1 automobile industry as well as FMCG manufactures
Job Profile :
Handling daily QA activities and the team of employees in QA department by supervise their work.
Developing and sustaining the Quality Management System in line with the required industry standards IATF 16949:2016 & ISO9001:2015
Regulating, controlling and improving the quality of all processes throughout the business and the final product.
Managing the Internal audit program to ensure that all nonconformities raised during audits are effectively corrected and independently verified.
Attend the customer Audits & Fulfill the customer Requirements.
Conducting the Quality related activities such as product, process & system audit at each stage of manufacturing.
Establishing a culture of continuous improvement throughout the company.
Generating new strategies and plans for improving quality of product.
Handling customer queries, requirements & complaints to meet their expectation.
Responsible for customer complaints, it’s analysis, 8D Report preparation and in-house failures.
Interacting with the Customers to explain the failure analysis and Corrective, preventive actions.
Implementing quality systems such as PPAP, SPC, PFMEA, and CAPA, 8D and 5-S etc. to reduce rejections and target zero defect products.
Implementing and establishing training programmers related to products.
Responsible for calibration of all In-house checking instruments, all gauges and receipt inspection part checking fixtures.

Sr. Executive-Quality Assurance
November 2014 to November 2018.
Company Profile : It is ISO 9001, IATF 16949:2016 certified company and the company is specialized in providing sealing solutions by its diverse rubber products such as O Rings, Gaskets, Profile Seals, Diaphragms & Composite Moulded seals to automobile segments. Key Clients: Mahindra & Mahindra, Maruti Suzuki India Ltd, Bosch India etc.
Job Profile :
Handling day to day activities in Q.A. department.
Responsible for first piece, last piece online Inspection and Final Stage Inspection (PDI).
Checking of parts as per control plan, Line Audit, Process Audit & Product Audit.
Making inspection report of parts (PDIR) as per plan and analysis of various inspections report & take corrective actions.
Responsible for preparation of PFD, PFMEA, Control Plan, SOP (Standard operating procedures) for all rubber products & parts.
Responsible for supply good quality product to in house & customer end.
Making action plan for found any NG parts / any NC observed in house & customer end.
Coordination with Production department to minimize the rework & Scrap.
Coordinate and investigate with the Customers for repeated failures along with CFT team.
Conducting simulation trials along with the team to reproduce the failure for root cause confirmation.
Expertise in Root Cause Analysis of internal production failures, 0-KM failures and Field failures.
Responsible for customer complaints, it’s analysis, 8D Report preparation and in-house failures.
Interacting with the Customers to explain the failure analysis and Corrective, preventive actions.
Responsible for updating PFD, PFMEA, Control Plan, Work Instruction etc. documents as per the action plan.
Conducting the Quality related activities such as product, process & system audit at each stage of manufacturing.
Attend the customer Audits & Fulfill customer Requirements.
Monitoring in In-house Quality documentation. Team Member in Various activities like Problem Solving Technique, Poka-Yoke, Kaizen, 5S etc.
Internal Rework, Rejection data collection (COPQ) & External (Customer) PPM data collection, presentation and analysis using Statistical and QC Tools to take corrective and preventive actions.
Reduce the PPM level through process improvement and doing kaizen in organization.
Monitoring of Quality problems & implementation of POKA-YOKE in process.
Implementing quality systems such as PPAP, SPC, PFMEA, and CAPA, 8D and 5-S etc. to reduce rejections and target zero defect products.
Responsible for calibration of all In-house checking instruments, all gauges and receipt inspection part checking fixtures.
Trained new employees, associates according to standard operating procedures. Responsible for training given to QA inspectors, operators & workers regarding customer complaint. (Q-alert, WI)

Quality Engineer
March 2012 to October 2014.
Company Name : Delta Trans conductors Pvt. Ltd.
Company Profile : Is also electrical equipment manufacturing industry; which manufacture
paper insulated copper conductors (strips and Wires).
Job Profile :
Maintaining documentation as per ISO 9001:2008.
Inspection of incoming material, in process, as well as final product inspection & ensure daily inspection reports.
Responsible for conducting process/product audit to eliminate customer complaints.
Experience in dealing with customers complaints/ feedback
Responsible for maintaining calibration of all measuring, monitoring instruments and devices.
Quality awareness training to sub ordinates and work shop people
Coordinating with shop floor if there is any technical problem.
Coordination with Production department to minimize the rework & Scrap.
Monitoring and updating quality objective.
Co-ordinate with other departments like stores, production, maintenance, HR for smooth operation.
Controlling CTQ parameters within 10 microns.
Responsible for In Process Quality Control for timely corrective & preventive actions..
Implementation of 5S and awareness to Kaizen, TQM, Poka-yoke.

Production Engineer (Stamping Division).
Dec 2009 to Feb 2012.
Company Name : BIL Energy System Limited.
Company Profile: One of leading manufacturer of Electric Stamping and lamination for motors and transformers.
Job Profile :
Managing all the shop floor activities from raw material distribution to manpower management and all production related activities.
Coordinating with Quality dept. for In Process Inspection and even after production with regards to the Quality parameters of final product.
Coordinating with planning department to execute the given plan in actual production.
Co-ordinate with other departments like stores, quality, maintenance, HR for smooth operation.
Carry out breakdown maintenance for equipment on the line in coordination with maintenance team.
Controlling CTQ parameters within 10 microns & ability to work in team and meet tight deadlines.
Inspection process involves incoming inspection of raw material, In process inspection and even after production with respect to Quality parameters & maintaining record of that.
Daily updating ISO documents as per requirement.
Ensure daily production, rejection report & action to be taken.
Maintaining complete tool history for all tools under use.
Inspection of incoming material, in process, F.G. & ensure daily inspection reports.
Responsible for In Process Quality Control for timely corrective & preventive actions.
Implementation of 5S and awareness to Kaizen, TQM, Poka-yoke.

Achievement:
Active participation of successfully completed the implementation and certification of IATF16949:2016
Achieved 10 external PPM & 20000 Internal PPM in the current company since last one year
Final stage visual Inspection productivity is increased by 40%

Professional Summary
Well versed with the new revised IATF 16949:2016 standard as well as working, implementation knowledge of the IATF 16949:2016 & ISO9001:2015 standards.
Sound knowledge about 7QC tools, APQP, PPAP, SPC, MSA, CP, FMEA, RCA, CAPA, 8D Analysis and Problem solving tools.
Sound knowledge & Practical hands on experience in Incoming inspection, in process inspection, Layout Inspection & Final inspection.
Experience in handling customer queries & complaints, customer audits (Product, Process & System audit),
Interpret and review engineering drawings, product specifications, testing specification and technical specifications. Also practical hands on implementation of Customer specific requirements.
Well familiar with handling Vernier Caliper, Dial thickness gauge, Micrometer, Profile Projector & different types of Gauges. Also well versed with Calibration and Calibration Verification Processes.
Well versed with TPM & TQM & build up 5-S Elements, Poka-yoke & Kaizen culture.

Future Goals

Seeking a position, which will let me explore & utilize my skill, abilities & knowledge in an organization that offers professional growth and opportunities to contribute effectively to the benefit of the company.