Ref. No. : CA - 38242 - (Production - Moulding – with 21.9 years in Plastic Industry)

Education

MBA in Operations Management, IIBM Institute of Business Management, 2019 (Distance Learning)
Post Diploma in Plastic Mold Design, CIPET, Amritsar, 1998-1999
Diploma in Plastic Engineering, Government Polytechnic, Nashik, 1997

Skill Sets

Process Optimization
Line Balancing
Total Productive Maintenance (TPM)
Toyota Production System (TPS)
Quality Management Systems (ISO/TS)
Shop Floor Management
Team Leadership and Training
Lean Manufacturing

Work Experience

Deputy Manager Manufacturing
From :- April 2012 - Present
Company Profile :- Manufacturer of proprietary automotive solutions and systems

Job Profile :-
Oversaw a workforce of 300+ on the shop floor, enhancing operational efficiency through process optimisation and line balancing.
Spearheaded the implementation of TPM (Total Productive Maintenance), achieving certification for 53 assembly lines and training over 350 employees on JH principles.
Collaborated with Mr. Tomanaga (X DMD TKML) to deploy TPS tools, resulting in significant productivity gains, material savings, and streamlined operations in both assembly and injection moulding shops.
Developed shop floor visualisation techniques to enhance communication and workflow efficiency.

Manufacturing Engineer
From :- August 2007 - March 2012
Company Profile :-Automotive Interior & Exterior products

Job Profile :-
Managed injection moulding operations with machine tonnage ranging from 50 to 3000 tons, ensuring high-quality output in line with JIT supply requirements for Tata Motors.
Played a key role in implementing ISO 14001 and TS-16949 quality standards, improving compliance and operational performance.
Actively contributed to continuous improvement initiatives, reducing waste and enhancing productivity.

Production Supervisor
From :- February 2005 - July 2007
Company Profile :- Manufacturing of plastic polymer piping systems

Job Profile :-
Supervised injection moulding and assembly processes for plastic parts, servicing major clients such as LG India and Tata Motors.
Implemented lean manufacturing techniques to optimise production flow and reduce cycle times.

Production Engineer
From :- July 2003 - July 2005
Company Profile :- manufacturer,supplier,exporter,trader of hygiene home products, antiseptic fluid, black disinfectant fluid,

Job Profile :-
Managed production of textile bobbins and vacuum form shells for luggage, overseeing a mould shop with tonnage of 50 & 100 tons.
Coordinated with clients like Samsonite South Asia Pvt. Ltd. to ensure timely delivery and quality standards.

Process Engineer
From :- January 2001 - July 2003
Company Profile :- Manufacturer and Exporter of Colour Master Batches and Compounds of Thermoplastics,

Profile :-
Developed high-performance plastic compounds and master batches, focusing on talc-filled and glass-filled materials.
Ensured compliance with ISO 9001-2000 standards and optimised extrusion moulding processes for quality and efficiency.

Future Goals

To be a leader in my organisation, fostering a culture of respect for all stakeholders and driving continuous improvement.
Results-driven manufacturing professional with over 20 years of experience in plastic blending (extrusion moulding), injection moulding, and assembly of electronic and electronically parts. Expertise in process optimisation, line balancing, productivity improvement, and shop floor management for teams of 300+ personnel. Proven track record in the automotive and consumer ind

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