• Gender: Male
• Age: 45
• Designation: Deputy Manager-Production & Development
• Highest Education Level: Diploma
• Current Gross Salary: INR  1200000 /Annum
• Preferred Country: India
• Notice Period: 90  Days
• Preferred Location: Aurangabad
• Work Experience: 23.8 Year(s)

Education

Diploma Engineer with professional qualification in Electrical Engg.

Skill Sets

Active Member In 5-s, Kaizen Activity, Six Sigma Projects
Training Attends On Internal Auditor Ts-16949:2002, 7 Q.c. Tools, Creativity.
Time Management,tpm.

Work Experience

Deputy Manager Production & Development
From - Sep 2010 To Till Date.
Company profile - Manufacturing Products Like Plastic, Rubber, Tool And Die

Job profile -
Overall taking care of Polyol Blending Formulation (50D/75-90D & TM System)
New Part development specialize in NVH & off-road vehicle parts (i.e Under layer carpet, Insulation
Foam)
To understand the customer requirement with specification.
To execute the development plan with the coordination by CFT team.
Understanding requirements, ensuring & plan accordingly.
Maintain the process control.
Monitoring & implementation of corrective action related with customer complaints.
To follow the documentation & control plan as per TS system.
Conversant with SAP (functional) on PP module.
Active team member of CI project

Achievements:-
Zero Ppm Achieved In Four Wheeler Production.
Flushing Wastage Reduced On Low Pressure Foaming Machine Project Completed.
Coconut Natural Fiber Use Instead Of Glass Wool Fabric To Improve Nvh Property.
Water Absorbent Foam Developed In 2wheeler Mirror Assembly Against Pe Foam.
Successfully Handover Hyundai Excavator Pu Floor Mat (450d) Project To Production Team.
Successfully Completed Spoiler Garnish (680d) Painted Pu Foam Parts Project For Toyota.
Successfully Completed Bajaj Customer Seat Assly. Line Shifting Project Of Pulsar(k17) & Chetak
Ev From Vppl-iii (Aurangabad) To Vppl-ck (chakan).

Manager - Production:
From - Oct.2009 To Sep.2010
Company Profile - Is The Iso/ts-16949 Certified Company-having Products Spanning From Foams, Felts, Plastic Molded Parts, Etc. Company Has 3 Plants With Turnover Of Rs. 100 Cr

Job Profile -
Planning A Production Schedule Within Budgetary Limitation And Time Constraints By Taking Into Account The Available Human And Capital Resources.
Develop And Maintain Documentation As Per The Quality System Requirements.
Work Closely With The Commercial Department To Ensure Timely Availability Of Raw Materials And Maintain Plant Inventories At Their Optimal.
Ensuring Cost Effective Production.
Innovate And Implement Methods To Make The Production Process More Efficient.
Ensure That Products Are Produced On Time And Are Of Right Quality, And Quantity.
Monitoring And Supervising The Production Process And Adjusting The Production Schedules As
Per Requirement.
Monitoring And Maintaining Product Standards And Implementing Quality-control Programmers
Whenever Required.
Ensuring That Health And Safety Guidelines Are Followed In The Plant.
Preparation Of Estimates In Respect Of Modernization, Up Gradation Of The Plant And Production
Process And Implementing Any New Projects. To Give On-the-job Training To The Subordinates.
To Identify Training Programmers For Self.

Achievements:-
Erp System Successfully Implemented.
Production Time Reduced By Implementing New Dies Against Manual Cutting.
Pokayoke Implemented For Reduced Wastage & Scarps.
Continuous Improvement Two Projects Successfully Completed.(xlpe & Half Cut Dies )

Dy. Plant Manager:
From - July2007 to Sep2009
Uni-Products (India) Ltd.

Job profile -
Overall Responsible For Production And Coordinating Engg., Hr, Store ,Qa And Qc Dep Smooth Production.
Production Planning And Timely Execution.
Manpower Planning And Control And Review.
Develop And Maintain Documentation As Per The Quality System Requirements.
Co-ordinate For New Products Development & Reduce Manufacturing Lead Times.
Ensure Improvements And Support In Channel Efficiency, Productivity And Quality Improvement;
By Using Technical & Industrial Efficiency Methods & Techniques.
Suggest And Co-ordinate Strategic Developments To The Top Management For Annual Capital
Budget, Capacity Increase, Cost Reduction, Etc
To Follow The Documentation & Control Plan As Per Ts System.
Ppap Documentation & New Nvh Parts Development.

Achievements:-
Two Cost Saving Project Implemented Successfully (Ldf Vfd Installed & Casting Mould
Sealing).
Bolero, Ltv Nvh Parts Developed.(carpet,felt,foam)

Sr.Engineer-Production.
From - Jan2006 to June2007
Pinnacle Industries Ltd.

Job profile-
Production Planning And Timely Execution.
Manpower Planning And Control And Review.
Develop And Maintain Documentation As Per The Quality System Requirements
Monitoring & Implementation Of Corrective Action Related With Customer Complaints. Monitoring And Supervising The Production Process And Adjusting The Production Schedules As
Per Requirement.
To Give On-the-job Training To The Subordinates.

Achievements:-
Appreciation Award Received For Best Cost Saving Project Name Is Magnet In Placed Of Paper
Tape In Mould.(from Pinnacle Industries Ltd.)

Jr.Engineer-Production.
From - Apr 2001 to Jan 2006
Varroc Engg. Pvt. Ltd.

Job profile -
Produce A Material With Quality.
To Achieve A Production As Per Planning With Productivity.
To Control Rejection & Rework.
Understanding Requirements, Ensuring & Plan Accordingly.
Maintain The Process Control.
Monitoring & Implementation Of Corrective Action Related With Customer Complaints.
To Follow The Documentation & Control Plan As Per Ts System.
Conversant With Movex (Functional)
Conversant With Sap (Functional) On Pp Module.
Active Team Member Of Six Sigma Project.

Achievements:-
To Achieve Zero Ppm In Four Wheeler Production.
Corrective Action & Preventive Action.