• Gender: Male
• Age: 40
• Designation: Deputy Manager (Production)
• Highest Education Level: Post Graduate Diploma
• Current Gross Salary: INR  850000 /Annum
• Expected Gross Salary: INR  1200000 /Annum
• Preferred Country: India
• Notice Period: 30  Days
• Preferred Location: U.P
• Work Experience: 16.5 Year(s)

Education

Post Graduate Diploma in Plastics Processing and Testing.
Central Institute of Plastics Engineering and Technology (CIPET), Aurangabad, Maharashtra
Post-Graduation in Environmental Sciences, B.Sc. (Chemistry).

Skill Sets

One-year certificate course in Industrial safety and EHS (Environmental, Health & Safety).

Work Experience

Deputy Manager (Production)
From - 20 Aug.-2018 To Till Date
Company Profile - Market Leader In Baby And Mother Care Products. Besides Producing Bottle Teats, The Company Produces Pacifiers, Breast Pumps, Baby Toiletries

Job Profile -
Daily Production Achievement As Per Plan.
Daily Production Report Analysis Plan Vs Actual.
Process Engineering And Lead New Projects (Machine Installation, Spm, Assembly Line Etc.)
Monthly Report Preparation & Mis Data (Raw Material Yield, Rm Consumption, Oee Data, Kpi Etc.)
Manpower Handling And Resource Optimization.
Lsr Molding (Liquid Silicon Molding) & Isbm (Blow Molding) Plastics Molding Operation And Trouble Shooting.
Production Report Reconciliation And Data Analysis.
Improvement Activity (5s, Kaizen, Pokayoke Etc.)
Iso Audit, Gmp Audit, Ohsas Audit Internal & External Parties.
Inventory Management And Reconciliation (Monthly Physical Inventory).
Wip Flow And Work Management.
Material Yield Analysis And Improvement.
Rejection Analysis (Raw Material Wise And Machine-wise) And Action Plan.
Spm Machine Output Analysis And Improvement (Punching/laser Marking/ Screen Printing Etc.)
5s And Visualization Improvement Projects.
Process Flow, Sops, Work Instruction Preparation And Implementation.
Mould Maintenance Activity And Preventive Maintenance Activities As Per Plan.
Mould/ Machine Breakdown Analysis And Action Plan.
Lead All Iso Audits (Internal & External) And Iso Documentation (Context Of Organization & Risk Assessment),qms, Hira, Gmp Audit, Environmental Impact Analysis (Eia), Ems And Ohs Objective And Analysis.

Sr. Engineer (Production & Process Engineering)
From - May-2013 To Aug.-2018
Company Profile - Manufacturer Of Electrical Equipment

Job Profile -
Daily Production Planning As Per Ppc Schedule. (Monthly/weekly/advance Plan).
Plan Vs Actual Monitoring And Maintain Data With Oee Analysis.
Down Time Analysis And Root Cause Analysis With Concerns And Action Plan.
Manpower Handling To Utilized Optimum Resource And Productivity.
Communicating Plastics Raw Material Supplier From Leading Companies.
New Mould/material Trial And Validation.
Process Monitoring And Optimization.
Implement 5s, Kaizen, Smed Activities.
Trained Workers, Skill Development And Multiskilling.
Maintain The Iso Records And Documentation.
Direct And Coordinate With Concern Department E.g. Tool Room, Design, And Production At Wherever Necessary.
Develop Ideas To Cost Reduction And Value Engineering Towards Organization Profitability
Capacity Planning For Machines.
Handling Vendor End (Molds/tools Running Outside).

Production Officer
From - Aug-2008 To March- 2012
Legrand India Pvt. Ltd

Job Profile-
Manage A Group Of Workers, Deploy Them On Respective Works.
Monitor And Set Process Parameter For All Production Machines To Optimize Production,
Monitoring Production Target, Production Planning, On-line Checking.
Handle Mould Change Based On Production Plan And Marketing Requirements.
Monitor Rejection Levels Within Acceptable Limits.
Ensure Just In Time Delivery To Customer
Monitor Production Operations And Ensure Proper Reporting On Shop Floor & Final Inspection As Per Master Sample.
Maintain Qms / Iso Documentation During Shift.
Implement Technical Adherence To Production And Process Area For Proper Quality And Quantity Production.
Implement & Monitor 5s & Safety In The Shop Floor Area.
Zero Accident Compliance On Shop Floor .

Material Expertise -
Thermoplastics Polymers: Pp, Polyamides -Pa-6, Pa-66, Pa46, Pa11glass Filled 10% To 60%, Fr Grades, Pp, Pvc, Ppe, Pc, Pmma, Tpu, Tpe Etc.

Thermoses Polymers: - Dmc, Smc, Urea Melamine, Phenolic Bakelite, Lsr (Liquid Silicon Resin) Silicon Etc.