• Gender: Male
• Age: 47
• Designation: HOD Plastic Plant
• Highest Education Level: Post Graduate Diploma
• Preferred Country: India, Kenya
• Work Experience: 22.6 Year(s)

Education

P.G Diploma in Plastics Processing

Skill Sets

Computer Proficiency: MS Office

Work Experience

HOD -Plastic Plant
Since Dec 2017 to Aprl-2020
Company profile- manufacturing organization, committed to using the most efficient modern technologies

Job profile-
Reporting to Plant Head-(Beverage & Plastic Plant )
Looking for New Plant setup
Commissioning of the Plastic Moulding Machineries
Prepare SOP for all machines for good manufacturing processes and ensure that all the M/Cs, are running smoothly as per SOP.
Responsible for Plastic Plant Manpower control and Training to the local staffs and Identify if any other training needs externally.
Preform and Closure storage box management for good rotation within Filling lines and Plastic Plant.
Identifying suppliers and getting the best prices for raw and packaging materials for ordering.
Planning to ensure that the raw materials are available on time and Mold change over as par the Production Plan.
Ensuring that quality standards are adhered in plant and Implementation of quality control programs together with QA department.
Plan and execute Plastic Waste management and recycling of Plastics Material.
Implement discipline procedures, Supervise, motivate and build a team achieve company goal.
Conduct regular inspections and ensure proper upkeep and maintenance of all machines with utilities (Plastic Molding machines/Molds/Chillers/Dryers/Air Compressors/Granulators) of the Plastic Plant by coordination of Maintenance Team.
Plan, prioritize, assign, supervise, and review in the work of staff responsible for maintenance of the plastic plant.
Participate in the development/implementation of Company policies & Goals and procedures; monitor work activities to ensure compliance with established policies and procedures; make recommendations for changes and improvements to existing standards and procedures
Participate in the preparation and administration of the plant maintenance program budget; submit budget recommendations; monitor expenditures.
Initiate cost saving Projects to ensure minimum costing from utility.

Project / Production In-charge
Since Nov 2016 to Nov 2017
Job Profile :
Reporting to Plant Head
Looking for New Plant setup
Looking for documentation preparation for smooth operation
Looking plant setup and other plant operational activities
Looking process stabilization and high productivity

Dy.Manager Part production
Oct 2015 to Oct 2016
Job Profile :
Reporting to Plant Head
Looking for documentation preparation for smooth operation
Looking plant setup and other plant operational activities
Looking process stabilization and high productivity
Looking Production Planning.
Looking Raw material Inventory and Trial for new Plastic Materials

Plant In Charge - (PET Preform Plant)
Jan 2013 To Jul 2015
Company Name : Bakhresa Food Products ltd
Company Profile: The Main Products Are carbonated Soft Drink & Malt Flavored Products, Mineral Bottle Water, Natural Fruit Juice, Ice Cream, Biscuits, Bakery Products & Wheat Flour.
Job Profile:
Reporting To Plant Manager
Looking New Plant Setup And Other Plant Operational Activities
Looking For Spare Parts Order/raw Material Order.
Looking Process Stabilization And High Productivity
Looking For Maintenance Schedule And Production Planning.
Looking Raw Material Inventory And Trial For New Plastic Materials
Looking The Trouble Shootings Of Machines & Contact Directly To The Machine Manufacturer For Solution.
Preparation Of All Documents For Audit
Looking The Installation, Activities Of Automated European Molding Machines For PET Preform And Closures (Husky/Netstal/Kraussmaffei/Negribossi/ Sacmi)
Looking The New Developments Of Group Plastic Packaging And Plastic Materials.
Looking The Packaging Material/raw Material Sourcing, Vendor Development, Identifying, developing Potential Vendors For The Right Sourcing.

Production Head
Feb 2010 To May 2012
Company Name : Weener Empire Plastics Ltd
Company Profile: Manufacturing Of Plastic Bottle/container, Caps/ Closers For The Packaging Industries. We Cater To Cosmetics & Medical Industries. Our Main Customers Are Nestle India Ltd, Marico Ltd, Ranbaxy Ltd, Johnson & Johnson, And Wipro & A.g Polypack Etc. Having 8 No’s PET Stretch Blow Molding M/cs, 08 No’s Injection Molding M/cs For PET Preforms, 02 No’s ISBM (Injection Stretch Blow Molding) & One IBM (Bloma) Machine.
Job Profile:
Reporting To Plant Manager.
Looking The Production Planning, Daily Update And Share Of Plant Operation Results.
Looking The Preventive Maintenance Of Machine, Mould, And Utilities, Ordering Of Spare Parts.
Looking The Daily Inventory Of Raw Materials And Packing Material Stocks
Looking The Scheduling Of Mould Change As Per Production Planning
Looking The Installation, Commissioning Activities Of Injection Molding Plant For PET Preform/ Blow Molding, IBM Machines.
Achieving The Production Target, Scheduling The Internal Audit
Looking The Root Cause Analysis To Avoid Rejection And Customer Complain.
Planning Raw Material And Packing Material Supply Requirements, Based On Sales Forecasts And Production Capacity, And Communicate Requirements To Procurement And Purchasing Department Ensuring That Supply Reliability Is Maintained At All Times At Minimum Cost.
Responsible For Proper Quality Of Finished Packaged Goods.

Sr. Production Engineer
Dec 2004  To Feb 2010
Company Name: Polyset Plastics Pvt Ltd 
Company Profile: Is An ISO 9000-9001 Company in the field of manufacturing house hold & furniture items in india. Also manufacturing high profile industrial items for customer like Samsonite India Ltd, Indian Railway, Symphony Coolers, L&T & various automobile parts For CT-100, Discover, Pulser Bikes. Company  Using All Most All Plastics Material (pp, LDPE, LLDPE, HDPE, PPCP, ABS, PC, Nylon-6, Acetal, GPPS). Company Is Established With 15 nos Of Injection Molding M/c Tonnage Starting From 180 T To 1100 T & Approx 800 nos Of Mould.
Jobs Profile: 
Reporting To Production Manager
Looking Manpower Set Up As Per Machine.
Looking Worker, Supervisor, Engineer Training
Process Stabilization
All Record Maintain As Per ISO -9001
New Mould Trial
Rescheduling Of Mould Change
Primary Maintenance Of Mould And Machine
Root Cause Analysis To Avoid Rejection
Looking The Achieving Production Target

Achievement;
Responsible For Proper Quality Of Finished Packaged Goods, Maintenance Of Machines, Manpower Management, And Over All Responsible For The Proper Functioning Of The Machines.
Monitoring And Consolidate The Production Reports (Packaging, Ware Houses, Utilities.)
Daily Update And Share Of Plant Operation Results.
Daily Update Of Raw And Packing Material Stocks
Monitor And Consolidate The Production Reports (Packaging, Ware Houses, Maintenance.)
Planning Raw And Packing  Material Supply Requirements, Based On Sales Forecasts And Production Capacity, And Communicate Requirements To Procurement And Purchasing Department Ensuring That Supply Reliability Is Maintained At All Times At Minimum Cost.
Daily/weekly/monthly Preventive Maintenance Planning And Execution As Par The Sales Order.
Effectively Monitor And Motivate Team, Facilitate, Support And Direct Team Leaders & Team To Undertake Tasks To Achieve Defined And Measurable Performance Parameters And Develop Flexibility Within Team Ensuring All Disciplines Are Carried Out Properly.
Well Trained In Injection Molding Machines For Producing Casing Of Plastic House Ware, Furniture, Industrial Items. Machine Capacity Varies From 85 Ton To 1100 Ton Capacity.

Production Engineer
Nov 2003 To Dec 2004
Company Name: Pyramid Plastics Pvt Ltd.
Jobs Profile:
Organizing The Production Planning Control For The Molding Shop & Assembly Line.
Manpower Management & Planning.
Responsible For Preventive And Break Down Maintenance Of M/cs And Utilities.
Of The Injection Molding Machines, Auxiliary Machines, Assembly Line, & Utilities.
Processing Parameter Setting .
Build Up The Teams For The Molding & Assembly Plant.
Well Trained In Injection Molding Machines For Producing Casing Of Plastic Thermo Ware /House Ware, Machine Capacity Tonnage From 85 T To 850 T Capacity.

Production Engineer
Sep 2001 To  Oct 2003
Company Profile: Shivam Plastoware 
Jobs Profile: 
Reporting To Production Manager And Looking The Production Activities Of The Complete Plant.

Professional Summary:
With over 14 years’ experience in Plastic Manufacturing unit
Injection Moulding - PET Preform ( Fully Automated -96 Cavities ), Furniture, House ware items, Engineering Plastic items & closures –And also in, Injection stretch blow and Extrusion Blow molding Operations, including (Manufacturing, Primary M/C Maintenance, Project Management, Vendor development and Quality Assurance).
Implementing systems in place to have smooth operation of the plant
Has the grip of all types of Equipments & Suppliers related to, Plastic Company & its related Utilities.
Have successfully achieved the task to increase Production efficiency within the target time
Cost reduction, Cost saving initiatives to ensure the minimum possible product conversion cost to allow maximum flexibility for the marketing / Sales team with in the quality standards.
Handled different positions in manufacturing facility – Production Manager, Senior Production Engineer, Production Engineer & Build of a Maintenance team