• Gender: Male
• Age: 53
• Designation: Department Head
• Highest Education Level: Masters - Degree
• Current Gross Salary: INR  450000 /Annum
• Preferred Country: India, Afghanistan
• Preferred Location: Anywhere in India
• Work Experience: 25.5 Year(s)

Education

EMBA (Operation Management) from Indian School Of Business Management and Administration (ISBM), Jaipur.
Post Graduate Diploma in Plastics Processing Technology (PGD-PPT) from Central Institute of Plastics Engineering & Technology (CIPET), Lucknow in 1997 to 1998 with 1st division.
B.SC. (Hons.) in Mathematics from Magadh University, Bodhgaya, 1990 to 1993 with 1st division.

Skill Sets

Special features :
Training got about
“5S” Implementation
Safety – Fire control
Training of my SAP (Systems, Applications and Products in Data Processing) R/3 PP-Module as an end-user.
Two days joint education workshop under the auspices of central board for workers education (CBWF), Udaipur.
one day seminar/training on “ industrial safety and health “ organized by National safety council (Rajasthan state chapter)
Oracle, Excel, Word & Internet Application

Work Experience

Shift Controller in Production (Compounding)
Since May 2005 to till date
Product – ABS & SAN Granules.
Company Profile : Leading Companies Dealing in Automobiles, Home Appliances, Telecommunications, Luggage, Bus body and Various Other Applications
Job Description :
Day to day Production Planning and Compounding of ABS polymer on total 11 Extruder lines (Twin & Single screws) Adhering to TPM, JIT (TPS), Lean Manufacturing, and QMS etc.
To Ensure Work Allocation In Shifts And Ensure That Shift Personnel (Total 45-50 Nos. / Shift) Are Fully Complying With The Duties. Critical Review And Necessary Action In Shift Operations.
Co-ordination Between Shifts And Ensure All The Relevant Documents Are Filled As Per Standard Operating Procedures/protocols, Validated Procedures.
Preparation Of Documents And Production Reports Pertaining To Change Control And Deviation Control, Validation Protocols.
Training And Motivation Of New Incumbents And Manpower Handling
Strict Enforcement Of Safety, Health And Environment As Per Safety Norms.
Preparation Of Daily Mis Reports. All The Data Entry Process Via Sap.
Implementing Quality Systems & Procedures In The Organization To Ensure Smooth Flow Of Operations.
Coordinating With Maintenance & Purchase Department For Rm/pm And Replenishing Consumables Shortages As Well As Planning Of Preventive Maintenance
Technical Up Gradation Of The Process Leading To Good Quality, High Out Put At Low Cost And Active Participation In R & D Trials
A Compliance Of Iso System And Its Documentation, Customer’s Complaint Handling.
Implementation Of “5 S” In Plant Area And Programmes & Policies Of Top Management.
Responsibilities To Achieve Production Target And To Utilize The Resources Up To Maximum.

Compounding Engineer / Production Officer (Compounding).
August 1998 To April 2005
Sumitomo Chemical Engineering Company And Naugatuck Ltd.
Job Profile :
Over All Production Activities Of Abs Polymer In Different Grades And Unlimited Colours By Compounding With Various Additives In High Speed Mixers On Total 7 Extruder Lines.
Manpower Allocation And Job Distribution & Controlling (Total 30-35/shift).
Production And Online Trouble Shooting For Different Grades Of ABS Compounds Like Injection Molding Grades, Sheeting Grades, Heat Resistant Grades, Fire Resistant Grades, ABS-PC Alloys / Blends, And Glass Filled Grades For Different Customers.
Mixing / Compounding Of Emulsion As Well As Bulk SAN With High Rubber Graft Resins Along With Different Color, Pigments And Additives.
Monitoring Production Activities As Per Production Plan.
Allocating Manpower And Distribution Of Work Among Them For The Optimum And Maximum Utilization At Various Working Spots.
Online Trouble Shooting To Minimize Rejection.
Maintaining Records As Per The Requirement Of ISO-9001:2000 Standards.
Salvaging Of Non-conforming Products (Ncp).

Achievements :
Scrap Minimized Up To Remark By Adhering SOP Of M/c Colour Change Cleaning Policy.
Breakdown Time Of Machines Minimized Through Regular Preventive Maintenance As Well As Through Process Modification And Training Of Manpower As Well As Quality Of The Product Improved
Developed Cleaning Procedure To Minimize Down Time Between Different Colour Product Production And Also Minimized Waste Percentage.
Mixing Procedure Improved To Achieve Good Quality Homogenous Product And Also Record System Developed To Have Records For Future Production
Training And Implementation Of My Sap R/3 Production Planning Module,
Capacity Leveling & Scheduling Etc.
Production Planning & Data Entry In Online My Sap R/3 Pp-module.
Had Taken Active Part In Maximum Utilization Of Scraps.
Made Successful Production Of The Following Grades:-
ABS-PC Alloy.
Sheeting Grade On Single Screw Extruders.
FR ABS Grades.
ABS Grades For Automobiles Application.
ABS-PMMA Alloy,
Transparent ABS

Instruments / Machine Handled :
W & P Zsk-70mc (Mega Compounder)
Sc (Super Compounder)
W & P Zsk- 83v (Compounder Extruder)
APV MP 2080 (Extruder),
Kolsite Made Single Screw And Twin Screw Vented Extruders
High Speed Intensive Dry Mixers, Ribbon Blenders
Loss In Weight Feeders (Brabender)
Plastics Testing Machines Like Mfi, Hdt, And Utm Tensile Machine, Izod Impact Tester.

Future Goals

Intense to build a career as a Plastic Production Techniques Professional in the field of plastic where I can utilize my technical skills and knowledge with high level of challenge and opportunity.