• Gender: Male
• Age: 43
• Designation: Department Head
• Highest Education Level: Graduate - Degree
• Notice Period: 30  Days
• Work Experience: 20.5 Year(s)

Education

Bachelor of Engineering (Mechanical) From J.T.M. C.O.E. Faizpur, North Maharashtra University, Jalgaon in 2004 with 66.3%

Skill Sets

Experience in product design & development
Worked in different areas like RTG Crane, Jigs and Fixtures & Plastic Products design
Working as Technical Lead - Design in Present company 
Hands on experience in complete product development cycle from concept to design and prototype
Possess excellence in Engineering Design calculation, structural calculations, drive selection
Excellent in 3D modeling of Parts/ Assemblies and Creation Manufacturing Drawings
Expertise in sheet metal and plastic component design in accordance with DFMA principles
Well versed with DFMEA, RCA of failure modes
Awareness of PPAP documents like Process Flow Diagram, Quality Control Plan
Thorough understanding of GD&T principles (ASME Y 14.5) and their implication on product manufacturing
processes/cost and tolerance stack up analysis
Good knowledge of manufacturing processes like machining, sheet metal forming, welding & plastics molding processes
Developing prototypes that improves marketability for pr

Work Experience

Technical Lead – Design
Since Jul 2011
Company Profile: Provides Technology and Consulting services in the area of product engineering solutions for Heavy engineering, Industrial Products, Aerospace & Defense, Automotive, Medical devices, Oil & Gas and Manufacturing sector.
Job Profile:
Project: Redesign of RTG crane
Brief description of the project: Client is one of the world’s leading crane manufacturers. The business driver was to redesign the existing crane for cost reduction, to target the product for emerging markets like India and China.
Responsibilities:
Understanding the client project requirements and specifications study
Preparation of General Arrangement (GA) drawings for RTG crane using Auto CAD-2010
Concepts generation on subsystems like of Leg, Sill beam, Girder, Bogies, skew and hoisting mechanism
Discussion with client on the concepts and do the modifications as per customers feedback
Detail design of the selected concept
Load calculations, rope selection, pulley, drum calculations, drive calculations, structural calculations as per FEM
standard 1.001 3rd edition 1998
Co-ordination with client, manufacturer, discussion & negotiation with suppliers
Manufacturing drawing creation and quality check of the drawings
Worked as an onsite design engineer at clients location
Take technical design specifications from the client and explain to offshore team, get work done from offshore team members, ensure the quality and delivery of the drawings to the customer

Project: Escalator sub-system redesign
Brief description of the project: Client is one of the world's leading escalator and elevator manufacturer. Client's requirement is to redesign the sub-systems and components to optimize the number of parts by combining features to simplify the manufacturing process and assembly.
Responsibilities:
Study of existing design, specifications, drawings given by Client
Ideas/concepts generation to optimize the number of parts, simplify assembly and manufacturing process
DFM and DFA analysis and detailed design of selected concept
Detail design of the concept
Manufacturing drawing creation and Design report preparation
Design report preparation

Project: Enclosure design
Brief description of the project: Client is one of the major medical equipment manufacturers. The scope of work is to design enclosure for hardware/ electronic components fitment.
Responsibilities:
Study of layout of hardware received from hardware team
Design the plastic enclosure in specified dimension constrains
Concept generation, concept filtration & concept finalization
Detail design of the selected concept with consideration DFM principles for sheet metal and plastic parts
Creation & updating of mechanical specification document
Vendor development for rapid prototype manufacturing, send RFQ to vendors for prototype parts Assembly of prototype parts

Associate Designer – Product Innovation
Feb 2009 to July 2011
Company Profile : Strategic design and brand consulting company. It works in the areas of Product Design, Packaging Design and Corporate Branding.
Job Profile : 
Worked on different plastic product design e.g. Air cooler, home appliances, industrial products
Responsibilities:
Product design of the plastic products
Developed concepts for designing new product as a team member by brainstorming in team
Developed the conceptual 3D model of the product as per industrial design using Solid Edge V20
After customer feedback do the modifications in the model
Detailed design of the product from manufacturing perspective
Prepare 2D drawings for prototype manufacturing
Revisions as per feedback in 3D/2D drawings

Engineer – Production Engineering
June 2008 to Nov 2008
Company Name : Jaya Hind Industries Ltd
Company Profile : Is the first Aluminium Die Casting foundry in India. Jaya Hind has mastered the various manufacturing processes like High Pressure Die Casting, Gravity Die Casting, Die Casting Tool Manufacturing and Auto-components.
Job Profile : 
Brief description of the project:
Worked on design of machining fixtures used for machining aluminum castings on VMC/HMC
Responsibilities:
To study the drawing, its manufacturing process flow, number of set ups required for fixture design
To design machining fixtures used on HMC & VMC using AutoCAD
Draw assembly & detailed drawing of the fixtures & prepare its part list
Prepare work order of materials & hardware required for fixture
Issue the drawings of fixture in tool room & solve manufacturing related problems
Take trials of the fixtures
Rectify problems in fixtures if required

Development Engineer
Dec 2006 to June 2008
Company Name : Shalaka Shafts Pvt. Ltd.
Company Profile : Leading component vendor to OEMs in switchgear industry like Siemens Ltd., ABB Ltd. It manufactures shafts and precision machining components.
Job Profile : 
Worked as a development engineer. Handled complete development process of the machining components coming for
enquiry. Worked on documentation of the new developed components. E.g. Process Flow Chart, Quality Control Plan.
Responsibilities:
Study of the input drawings received from customer
Process planning for manufacturing of the components and Preparation of Process Flow Chart
Production planning & scheduling for new development components
Design and manufacturing of the Jigs and Fixture required for the new components
Monitor manufacturing of the development components
Quality check as per customer drawing/specifications
Submit the component to customer and take approval for production
PPAP documents preparation like Process Flow Diagram, Quality control plan
Handover the documents, fixtures to the production department for further production

Design Engineer
June 2005 to Nov 2006
Company Name : Reliance Engineering Company
Company Profile : An ISO 9001 company. Manufacturer of Jigs & Fixtures, Precise sheet metal components.
Job Profile : 
Worked on different projects of Jigs and Fixtures e.g. Seating frame assembly welding fixtures, drill jigs
Responsibilities:
Study of the input drawings received from customer, study of work piece and finished component size and geometry,
required level of the accuracy in the work and quality to be produced.
Process planning for manufacturing of the components/assembly, analysis of the number of set up required for fixture
design
Locating the components in the fixture considering the six point location principle
Clamping arrangements in the fixture to hold the work piece securely without damaging the work piece
Conceptual design of the fixture with POKA YOKA consideration
Confer with engineering, production, quality and with customer to evaluate the design concepts
Detail design of the fixture and manufacturing drawing creation, GD&T, tolerance stack-up analysis
Manufacturing support to the production team
Fixture tryouts in the shop floor, quality check of the work piece and rectification of the fixture if required

Future Goals

To work in creative, competent and challenging atmosphere with good carrier prospects where my experience and my skills coupled with motivation can be of mutual benefit.