Ref. No. : CA - 32899 - (Production - Moulding – with 34.8 years in Plastic Industry)

Education

DBM, PGDIM from IGNOU in 2000-2001
PG Diploma in Plastics Processing Technology from CIPET in 1989-1990
B.Sc form Rajasthan University in 1988-1989

Skill Sets

Implementation of 5S, and Kaizan activities and adhering to ISO 9002 and ISO 14000 quality standards for smooth flow of operations.
Usage of six –Sigma technique viz DOE, 8-D & FMEA for product & process improvement.
Implemented and operating SAP - production and MM modules.
Handling of assembly lines, increasing productivity through line balancing.
Handled various types of IR situations and run the productions without any losses.

Work Experience

Corporate General Manager
From- Aug. 2021 to till date
Company profile- Manufacturing metals & Chemicals

Job profile-
Startup of new business of thin wall food packaging containers.
Started the project from design stage to the final production stage.
Market survey to set the marketing manager.
Successfully started the supply of the products and maintaining up trends.

General manager .
From-July.2014 to July.2021
Company profile-manufacturer and exporter of thin walled plastic injection moulded containers.

Job profile-
All manufacturing activities of two plants.
Production planning and capacity enhancement by optimization the usages of resources.
Monitoring the raw material management.
Product costing for domestic and export customers.
Having 50 injection moulding machines (hydraulic and all electric).
Mould development from India as well as from China.
Frequently visiting to China for product/mould development and trials.
Maintaining all legal compliances.
In process for BRC certification.
Reporting to Director.

Senior Manager
From-Jan.2011 to June.2014
M/s Varsa Plastics Industries pvt. Ltd.

Vaidya group is major suppliers to Colgate, Ferrero/MPG Italy group, Baxter, Jindal, Nahar, SRF,
Pepsi, FDC, Indoco Group, VIP Industries, Cummins Generator Technologies.
It has its own brand(Varsa)range of household products and vegetable/fruit crates.
It has 150 moulding machines of L&T, Haitai, Husky and Engel make ranging from 50
Tons to 1000 Tons at all the six manufacturing location.

Senior Manager
From-Nov. 2009 to Dec.2010
M/s Luxor Writing Instruments Pvt. Ltd.,

Luxor group is manufacturing all kinds of writing pens with fully automatic assembly machines at
four manufacturing location.
It has 25 moulding machines of L&T make ranging from 100 Tons to 150 Tons and other
machines like laser printing, screen printing, shrink wrapping and 55 fully automatic SPM assembly
machine.

Production Planning and Control-
Monthly planning of capacity requirement.
Planning and purchase of plastic raw material from Reliance, IOCL and Haldia and other suppliers for engineering polymers.
Monitoring the polymer price trend and planning purchase with proper inventory control.

Manufacturing Activities
Coordination with customers for all the issues related to orders, dispatches, quality etc.
Coordination with all the manufacturing plants and monitoring the manufacturing activities.
Setting up production targets and achieving the planned production targets.
Set up of the new plant of toys manufacturing for Magic Production Group (MPG, Italian group) with all the European compliances.
Production of Colgate tooth brushes, caps and closures, packaging containers, households items, crates, toys, Cummins generator parts.
Export of toys to Poland, South Africa, Cameroun, Ecuador.
Maintaining all GMP required as per food packaging, Pharma, oral care and European requirements.
Raw material Handling: Nylon, ABS, PET, PP, HDPE,PBT,TPE.
Mould development, trials and establishment of new products as per the customer requirement.
Optimum utilisation of resources.

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