• Gender: Male
• Age: 27
• Designation: Asst. Manager
• Highest Education Level: Masters - Degree
• Preferred Country: India
• Notice Period: 30  Days
• Preferred Location: Indore
• Work Experience: 17.3 Year(s)

Education

PGDBM-OM (MBA): NIBM, Chennai
PGD-PPT: CIPET, Bhopal
B.Sc. (PCM): DAVV, Indore (M.P.)

Skill Sets

Functional Skills: Production planning, injection molding, waste control, inventory management, and rejection analysis.
Management Skills: Strategic decision-making, continuous improvement, and occupational health & safety management.
Proficient in SAP, ERP systems, and problem-solving tools such as 7QC, Poke-yoke, and 5S.
Extensive experience with a variety of molding machines (350T – 3500T) and materials.
Six Sigma Green & Black Belt
Certified IATF 16949:2016 Auditor
Lean Manufacturing Certification (Pursuing)
SAP PP Module
8D Problem Solving Tools
Cost Management
Time Management

Work Experience

Asst. Manager,
From :- April 2021 - Present
Company Profile :- Manufacturing expert in polymer processing,

Job Profile :-
Lead the planning and control of production activities to ensure optimal manufacturing output and efficiency.
Develop and implement cost reduction strategies, conducting regular meetings to monitor progress and achieve targets.
Conduct Health & Safety audits, ensuring compliance with standards and enhancing employee awareness of safety practices.
Utilize OEE (Overall Equipment Effectiveness) metrics to evaluate and improve production processes.
Successfully reduced manpower by optimizing cycle times, resulting in a 15% increase in production capacity.
Implemented low-cost automation solutions, enhancing machine efficiency and maintaining zero line stops for key customers.
Achieved a 10% reduction in scrap rates through effective waste management practices

Production & PPC Head
From :- 2011 - 2020
Company Profile :- Supplying Automotive Components,

Job Profile :-
Managed end-to-end manufacturing processes for seat and mirror assemblies, ensuring quality and timely delivery.
Collaborated with R&D and Engineering teams to facilitate new model/tool development, ensuring alignment with customer requirements.
Spearheaded CAPEX initiatives by coordinating with procurement and supply chain management, optimizing resource allocation.
Reduced in-house molding rejection from 2.0% to 0.69%, significantly improving product quality.
Improved production efficiency from 88% to 94% through innovative tool changeover processes and line balancing techniques.
Achieved compliance with PPM (Parts Per Million) targets, resulting in enhanced customer satisfaction.

Supervisor Production
From :- 2008 - 2011
Company Profile :- world's largest manufacturer of polyethylene terephthalate (PET) sheet and resin on a single site.

Job Profile :-
Streamlined production processes by identifying and eliminating non-value-added activities, enhancing overall efficiency.
Implemented KANBAN inventory management techniques, optimizing material flow and reducing lead times.
Conducted daily reviews of machine and line efficiencies, using OEE metrics to identify improvement areas.
Initiated energy-saving measures through the implementation of an online recycling system, reducing electricity costs by 20%.
Successfully integrated robotic automation in the assembly line, improving labor efficiency and reducing cycle times.

Engineer Production
From :- 2007 - 2008
Company Profile :- manufacturing of plastic polymer piping systems

Job Profile ;-
Supported the design and NPD teams in developing new products, ensuring manufacturability and quality standards.
Monitored injection molding processes, implementing improvements that resulted in reduced cycle times and defect rates.
Collaborated with quality assurance teams to ensure compliance with customer specifications and regulatory standards.
Plant Operations: Expertise in resource optimization, production efficiency, and cost-saving projects.
Quality Assurance: Proficient in TQM, TPM, Six Sigma methodologies, and IATF 16949 standards to ensure quality compliance.
Production Planning & Control: Skilled in ERP systems, production scheduling, and SOP development.
Team Management: Strong leadership and mentoring skills, promoting a culture of accountability and teamwork.

Future Goals

Results-driven Professional With Over 16 Years Of Experience In The Automobile And Extruder Calendaring, Thermoforming, And Frp Industries. I Aim To Leverage My Expertise In Operations Management, Quality Assurance, And Process Optimization To Enhance Customer Satisfaction And Drive Organizational Success In A Challenging Role.