Diploma
IT Skills :
SAP, DOS, WIN-98, 2000, XP, MS - OFFICE 97,98,2000.
Associate manager (Mechanical & Hydraulics Maintenance)
From 1st Feb 2005 to till date.
Company profile- Largest Welded Line Pipe manufacturing companies in the world.
Job profile-
Trouble-shoot, repair and maintain efficiently a wide range of machinery and equipment to ensure efficient operation and reduce production down time.
Attending all equipment breakdowns and planned Maintenance work with minimum direction and supervision.
Planning manpower and scheduling the works.
Technically assess the requirement of allocated jobs and select the necessary tools and equipment to complete such work.
Putting efforts in spare development, consumption, Management and maintain record of all maintenance work completed.
Ensure that all maintenance work is carried out in accordance with safety procedures & and plant operational requirements
Monitor any repeated break down and take proper modification to resolve the problem.
Handling manpower, planning shift schedule of workers and reporting to manager.
For modification work involved in commissioning, testing and general maintenance of machineries
Responsible for Preventive, Predictive, Shut down & Break down Maintenance of PLC controlled Mechanical, Hydraulics & Pneumatic equipments like Gear Box, EOT Crane, Transfer Trolleys, Chip Conveyor, Material Handling Equipment, Mechanical Expander, End Facer, Hydraulic Power Packs, Hydraulic & Pneumatic valves, Hydraulic Cylinders, Hydraulic Pumps, Hydraulic Jack, Heat Exchanger (Water & air cooled), Belt drive, Chain drive, Couplings.
Handling overall maintenance and inspection of the product With material planning and production planning.
To maintain the maintenance document like as maintenance log book And ISO and preventive schedule.
To participate in Cost reduction activities by using new technicians, by Decreasing down times. by minimizing the rejections , by solving trouble Shootings as early as possible.
Planning manpower and scheduling the works
I am also involved with the Quality & Calibration of Raw Materials related to the Maintenance. I am actively involved in the Production Process of the Plant.
Erection and commissioning of Hydraulic system in forming press (6400
Ton)
Erection and commissioning of hydraulic system in Expander (Full length Expander diameter18 to 60”)
Hydraulic, Mechanical maintenance, Developing spares & Modification.
Prepare Project pre-commissioning & project Execution plans & timely updating as
Required by consultant & commissioning engineer.
Done of installations, erection & commissioning of hydraulics system, piping and
Manifolds blocks for various machines as required
Piping of Hydraulic lines for , Edge Milling, Crimping press, Forming press, Tack
Welding, MHE, Ex-pander, End facer, X ray, ultrasonic testing.
Prepare the advanced planning of spares procurement's & critical items for various Machines
Monitoring / discussing project status; reviewing during the course of project
Review meetings.
Follow up and co-ordination for the timely delivery of ordered materials.
Coordinating with Design department and planning department for drawing release And schedules.
Managing Project Reports, executing plans the Activities with Contractor to meet
The target as per schedule.
Team Building Skill.
Maintenance & Production Engineer.
From 2nd Sep. 2003 to 25th Jan. 2005.
Company profile- Manufacturer of Soaps & Detergents.
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