• Gender: Male
• Age: 38
• Designation: Assistant Manager
• Highest Education Level: Masters - Degree
• Preferred Country: India
• Work Experience: 15.8 Year(s)

Education

MBA in operation Management from Sikkim Manipal University, Bangalore (2013).

Skill Sets

Production Planning, Injection Molding, Process trouble shooting, Waste Control, Rejection Analysis, Cost Reductions, Resource Deployment, Quality Assurance, ISO 9001-2000 Management, SIT/QCC, TS/16949

Excellence in Analysis and Problem Solving, Sound Judgment and
Decision Making Skills, Strong Influencing Skills, Achievement oriented, Team Builder, Persuasive Communicator, Team Leadership, Reporting & Performance Management, Occupational Health and Safety Management,
Safety Improvements, Manpower Managements, Good Communication Skills,
Self Motivated and Better Understanding in Learning New Things

MS-Office Applications (Word/Excel/PowerPoint).
Internet expert.

Work Experience

Assistant Manager
From December 2018 to present.
Company profile- one of the largest suppliers of moulded parts, assemblies & module supplier to the Indian automotive industry.

Job profile-
Monthly review meeting data to be prepare and improvement action plan to be made for not achieved targets.
4M board to be update and review on daily basis.
Production improvement activity to be done on daily basis.
Managing the Production by ensuring availability of resources and maintaining high machine efficiencies.
Monitoring breakdowns in production and planned preventive maintenance and breakdown maintenance.
Taken efforts to strengthen product quality maintain machine efficiency across all machines and evaluate work place safety standards.
Managing Occupational health and safety of employees by conducting H& S audit, Identifying activity based risk assessment with corrective action, Safety improvements and bringing awareness to tem members by tool box talk.
Daily monitoring the productivity, quality, & machine efficiency through OEE database (Overall equipment effectiveness) and to take appropriate action to achieve OEE in the plant.

In-Charge - Production Department.
Since Sep 2010 to Dec. 2018
Company Profile: Specializes in automotive interiors, exteriors and plastic and rubber engine components and assemblies. provides a complete one-stop solution for plastic injection-molded auto-components to its customers. designs and develops customized plastic injection-molded auto components. Right from designing to process optimization, tooling and molding, the company provides comprehensive services for plastic injection-molded auto components. also offers value added secondary processes such as painting, printing, assemblies, etc. for plastic injection-molded auto components. provides high-quality plastic injection-molded auto components, which are widely used in engine assembly and other engine parts.
Job Profile:
Managing the Production of injection molded auto parts by ensuring availability of resources and maintaining high machine efficiencies in order to achieve the budgeted Production Volumes in time & meeting sales orders.
Monitoring breakdowns in production and discuss with engineering department for planned preventive maintenance and breakdown maintenance.
Writing and Updating Standard Operation Procedures (SOP’s) and implementing them for process control and for each production line to ensure quality, quantity and safe operations.
Consistently maintaining and upgrading hygiene standards, Policies and Procedures.
Control Plant cost. versus the budget
Taken efforts to strengthen product quality maintain machine efficiency across all machines and evaluate work place safety standards.
Preparing annual budget for the department.
Managing Occupational health and safety of employees by conducting H& S audit, Identifying activity based risk assessment with corrective action, Safety improvements and bringing awareness to tem members by tool box talk.
Contribute with project team for installing and commissioning of new machines.
Plan the training needs for the department, in order to ensure entire team has the skill level matching to deliver the right volumes with right quality at right time without any accidents/incidents during operation.
Monitoring LIP (in process loss) and find out the root causes to prevent the re-occurrence.
Coordinating with planning department in day-to-day basis for necessary changes in the planning to avoid any run outs.
Monitoring the productivity, quality, & machine efficiency through OEE database (Overall equipment effectiveness) and to take appropriate action to achieve OEE in the plant.

Training undergone:
Design of experiments (DOE).
Personnel attitude and behavior training programmes.
Internal auditor training.
ISO/TS 16949 implementation training.
Shopfloor management and leadership training programmes.
Job evaluation/employee satisfactions and moral trainings.
Motivation and leadership training for Operatiors and subordinates.

Achievements:-
Contributed for 100% sales demand production without any major qualities issues and breakdown in 2012.
Maintaining Complains per million (CPM) target fixed by Quality department below the target.
System simplification by introducing Check Sheets and Work Circuit.
Preparations of Tool layout for error free tool setting.
Tool changeover time reduction through SMED analysis.
Reduced inhouse molding rejection from 2% to 0.5% and achieved production efficiency from 85% to 95%.
Played a leading role to train new comer's and control whole shop floor operation team in terms of technical support and product trouble shooting.

Supervisor in  Production Dept.
Aug. 2008 to Sep. 2010
Tata Auto Component LTD
Company Profile : Provides products and services in the automotive industry to Indian and global customers, including Ashok Leyland, BMW India, Mercedes-Benz India, Eicher Motors, Fiat, Force Motors, Ford India, General Motors India, Hero Honda, Hindustan Motors, Honda Scooters, Honda Siel Cars India Ltd, International Tractors John Deere India, Mahindra and Mahindra, Mahindra Renault, Man Force Trucks, New Holland, Piaggio, Punjab Tractors, Royal Enfield, Skoda, Swaraj Mazda, Tata Motors, Toyota Kirloskar Motor Pvt. Ltd., Tractors and Farm Equipment Limited. 
Job Profile : 
To look after the entire operation of the plant ranging from raw material arrangement to dispatch of finished goods, and coordinate with all departments

Achievements:-
Achieved leadership qualities and shopfloor management capabilities.
Gained knowledge about internal and external audits.
Contributed for the highest production in the year 2009.

Knowledge of raw materials
ABS, PP, NYLON, PC, GPPN, GCPP, PE, with different varieties i.e. glass filled, talc filled, mica filled, natural, etc.

Special Training Undergone in CIPET, Mysore
Audiovisual Paulson training programme ‘USA’ on different plastic processing, and raw materials, which covers the following modules:
Basic molding operation.
Problems & solution.
Hot runner molding.
Injection mould setting.
Extrusion operation and control.
Extrusion process trouble shooting.
Sheet Extrusion Technology.
Extrusion blow molding technology.
Plastic pre-drying technology.
Selection of raw material for profitable molding.
Co-Extrusion technology.

Testing knowledge's:
Product process and visual inspection.
Mechanical properties.
Thermal properties.
Optical properties.
Rheological properties.
Weathering properties.

Notable Career Highlights
Proven abilities to enhance the production process operations optimize resource & capacity utilization; escalate productivity & operational efficiencies; while curtailing costs & expenses across organizations.
Expertise in Component Manufacturing; localization/indigenization of high quality, high performance products.
Conversant with techniques like Machine efficiency & Overall Equipment Effectiveness.
A keen planner with skills in effecting process initiatives to enhance plant efficiency and productivity.
Keen understanding of the formalities and implementation of quality systems and complying with the norms of regulatory authorities.
Proven abilities in managing technically advanced, cost-efficient, state of the art production systems and processes.

Areas of Expertise
Production Planning & Control
Developing production plans & schedules, arranging resources to ensure achievement of targets as per budgeted parameters.
Ensuring profitability of operations; compliance with Quality & safety standards across in the factory.
Developing new process concepts for production optimization, yield improvement and formulating guidelines for the sequencing of manufacturing activities on the shop floor.
Preparing SOP’s, BOM, manuals & work instructions for production operations for the unit.
Maintaining records, log book, inspection report as per ISO.
Minimizing performance bottlenecks for achieving high productivity with optimization of raw material and energy consumption.

Process Improvements
Conducting inspections and rework/rejection analysis and taking various types of tests to enhance productivity. Formulating guidelines for the sequencing of manufacturing activities.
Developing processes & formulations for manufacturing products and establishing process parameters.
Conduct trials, identify deviations & make relevant modifications to stabilize products.
Practiced TQM, TPM, KAIZEN, 3C, FMEA, & 5S to enhance operation performance as well as shop floor.

Maintenance Operations
Proactively identifying areas of obstruction/breakdowns and taking steps to rectify the equipments through application of trouble shooting techniques.

Quality Assurance
Leading the implementation of qualitative assurance across Raw Materials, Work In Progress, and Finished Goods across various functional Departments.

Team Management
Leading, mentoring & monitoring the performance of the team to ensure efficiency in process operations & meeting of individual & group targets. 
Ensuring that teams adhere to all the quality tool & procedures.
Resolving interpersonal issues & working towards a harmonious work environment.
Resource management & Timely allocation of recourses.
Lean process Management.
Time management.
Safety management.

Experience Profile
8 Years experience in plastic product manufacturing (injection moulding systems).
A certified plastic processing & testing specialist, with astute knowledge, solid background & experience in operation management, quality management, project implementation.
Track record of significant achievement through applications of problem solving and cost saving.
Well accustomed to working under pressure to tight budgets and schedule. Strong leadership team building and skills. Excellent commercial approach to problem solving through establishment of new systems and making efficient existing systems maximizing resources and promoting change. Now looking for a position within a similar role or an exciting opportunity that offers career progression.
Developing, managing and monitoring the performance of multi-skilled work force and conceptualizing need-base Training programmes for performing process operations