Ref. No. : CA - 32788 - (Production – with 15.6 years in Plastic Industry)

Education

B.E (Mech.) From Pravara Rural Engineering College, Pune University with 59% in 2009.
H.S.C. from St. Marys Junior College with 64.84%.
S.S.C. from St. Mary's High school with 66.87%.

Skill Sets

Assistant Manager Production

Work Experience

Assistant Manager (Production)
From Dec-19 till Present
Company profile- leading Automotive and non automotive parts i.e welded and pressed parts manufacture supplying to Indian as well as overseas market for automotive and other industries. Major customers are Honda, TVS, Piaggio, Suzuki, Bajaj, LG, Whirlpool, and many more.

Job profile-
Order booking in the system & production Follow Up after receipt of purchase order.
Lead weekly/monthly Production Schedule meetings for regulating the product mix based on Runner Repeater Stranger models and share the rolling plan with all.
Understand the BOM Material consumption as per BOM and for correct material accounting.
Prepare loading charts for each work centers.
Releasing monthly / weekly schedule to production according to pending orders and available resources and capacity.
Monitor on time operation reporting on each & every work centers.
Conducting morning meetings on each & every work centers.
Played major role in standardization of part numbers & restructuring BOM in order to raising Purchase requisition to purchase for Raw materials
Responsible for acquiring and monitoring Raw Material required by MRP.
Calculate OEE
Coordinating with vendor for Sub-Contracted jobs and ensure timely delivery of parts.
Responsible for coordinating activities within Fabrication shop, Machine, Assembly shop, Press shop, bending shop to achieve targets as per schedule.
Responsible to maintain KANBAN on shop floor.
Responsible inventory valuation twice in year.
Create weekly/monthly reports and KPIs.
Reporting Weekly inventory status to management
PRODUCTION ACTIVITY
According Production Requirement and schedules, loading of the jobs to the More than 150 workers. Coordinating shifts and monitors activities with Team Leaders, as per requirement of the job.
Assure and ensure proper material before every process of manufacturing so as to avoid delay in manufacturing.
Preparation of manufacturing order as per delivery schedule. Distribute the Respective load to the different Stations and make continuous follow up so as to get the production within scheduled time.
Maintaining compliance with prescribed quality as well as safety standards in the organisation.
Co-ordination with stores for proper Material indenting and proper material movement and continuous follow up with them to assure and ensure on time delivery
Planning the inventory for spares and consumables so as to keep the costs as low as possible.
To Conduct Internal Audit.
Started suggestions scheme among the workers for better improvements.
Active participation in 3S implementation in the plant.
Make various teams in the shop and nominate a line leader for each team to complete 3S working activity in the plant for 15 minutes in each shift.
Every team has given a confined space and a specific task in the shop to do 3S activitie
DESIGN ACTIVITY
Constant follow up for drawings for make to order products & timely intimation to my superiors for any shortfall/delay & hence the net effect on delivery schedule of product.
Keeping up communication with Design department persons regarding releasing Drawings, getting drawing approval, Bill of material, Job Cards etc.
Played major role in standardization of components so as reduce diversity as we go down the tree in multi-level BOM.
ACCOUNTABILITY
Review of planned vs. actual receipt for both in-house production parts & expedition if any required.
Responsible for on time fulfillment of customer order
Motivating and mentoring team members for achieving production targets thus leading to customer satisfaction & removal of customer irritants.
Identify and manage bottlenecks and capacity issues with the Production Management team, co-ordinate internally and externally the resolution of the issues. Ensuring alternate vendor source readiness,
Provide the solutions of the problems in production.
Involvement in increase productivity & Quality assurance.
Manpower deployment on each stages as per there employee matrix skill to complete production target in each shift. With optimum utilization of available resources
Close coordination with Maintenance and store to run the production line smoothly
Close coordination with Tool room dept for solving breakdown related issues
Designing and implementing contingency plans in events of material shortage, equipment breakdown, manpower absenteeism and accidents.
Motivating and mentoring team members for achieving production targets thus leading to customer satisfaction & removal of customer irritants.
Provide the solutions of the problems in production.
Involvement in increase productivity & Quality assurance.
Maintaining Daily rework & in house rejections data.
Organize the manpower & provide training for new operators & Quality Inspector.
Implementing 3S techniques for improving workplace layout at various stages to create more floor space for better material handling.

Sr. Engineer
From June 16 Nov 19
Company profile- The main products aresheet metal manufacturing,inductive components and wiring systems.Electrical cabinet assembly will also be part of the manufacturing scope in the near future.

Job profile-
Prepare Budget on monthly basis w.r.to Sales order book.
Prepare & review capacity plan on monthly basis.
Release monthly/weekly production schedule to each Work centre i.e.Weld shop, Cnc shop , Cutting shop, Bending Shop and Assembly shop
Calculate OEE
Register & monitoring manufacturing Orders (Job Card)
Prepare loading charts for each work centres.
Monitor on time operation reporting on each & every work centres.
Conducting morning meetings on each & every work centres.
Played major role in standardization of part numbers & restructuring BOM in order to reduce Multilevel.
Maintain smooth flow of material & highlight material hold ups well in advance in order to avoid bottlenecks.
Coordinate stock requirement per product with purchase & Stores team.
Maintain inventory for A-class Items at pick locations.
Weekly carry 1S activities for non-moving parts.
Carry inventory stock take on quarterly.
Prepare monthly dispatch plan
According to Production Requirement and schedules, loading of the jobs to the More than 100+workers. Coordinating shifts and monitors activities with Production Supervisors, as per requirement of the job.
Assure and ensure proper material before every process of manufacturing so as to avoid delay in manufacturing.
Maintaining compliance with prescribed quality as well as safety standards in the organisation.
Planning the inventory for spares and consumables so as to keep the costs as low as possible.
Started suggestions scheme among the workers for better improvements.
Active participation in 5S implementation in the plant.

Welmade Locking System Pvt. Ltd:-( June 14 June 16)
Company Profile: WELMADE LOCKING SYSTEM PVT. LTD, Pune from July 14 to June 16. Company is Well Known Manufacturer of Locks in Indian Market, Brand Name is Europa Locks.
Designation:-Group Leaderm (Part Manufacturing)

Autoline Industries Limited:-( Dec 09 June 14)
Company Profile: Autoline Industries ltd. is Manufacturer of Sheet metal Auto components & Assemblies for Various OEMs, mainly TATA motors, General Motors, Volkswagen India, Mercedes Benz, Fiat India, AMW etc.
Designation:- Production Engineer

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