Diploma In Electronics And Communication Adhiparasakthi polytechnic, Melmaruvathur 2001 82%
Self-motivated, result oriented and ready to work either as individual or as a team.
Proven leadership skills involving managing, developing and motivating teams to achieve their objectives.
Success oriented and outgoing with a positive attitude
Assistant Manager
Feb 2018 to August 2020.
Company Profile : Engages in the manufacture of leading of Mobile phone in global Marketing .
Job Profile :
Hand on well experience in Smart phone Assembly process like ASM, AS, B.E & CFC.
Well equipped in running more than 20 smart phone Assembly line with different models at a time without any cross mismatch.
Experience in Audio Tester,Idle Tester, CAM CAT ,CAT Tester,Chamber, Nano Coating ,Surface shining tester process for Smart Phone models.
Deft in managing a wide spectrum of function such as new product launch,quality control,Asset planing, Material movements, Maintaining sable process,Improving productivity & people management.
Experience in minimizing performance bottle neck for achieving high capability with optimum utilization of 4M Technique in smart phone process.
Excellent analytical, problem solving & organizational skill such as SPC, FMEA, PFMEA in the organization..
Experience in handling CFT to achieve the process improvements using PPAP significantly to improve production.
Process:
Plan, direct, and monitor all Production activities & Services to meet the production schedules with optimum utilization of resources, ensuring product quality, EHS norms, equipment upkeep, while keeping costs and wastage at the lowest possible levels.
Develop and implement manufacturing schedules and procedures and allocate labor and capital resources to maximize productivity.
Analyze production, maintenance, and downtime records to identify & resolve problems for performance improvement. Interface with other functions such as Quality, Maintenance, Production Planning, Technical team, HR etc. to drive Supply chain efficiency.
Effective execution to Achieve KOI.
To understand their current and future product needs and develop plans, cost estimates, and schedules for integrating these needs into existing manufacturing activities.
Plan, prioritize, and manage production line maintenance or down times to minimize disruptions to manufacturing schedules.
Lead, direct, evaluate, and develop a team of supervisors who are responsible for various production activities.
The Production plans, schedules, strategies, and oversees all production activities while continually building sales and maintaining profitability.
Responsible for the effective and efficient planning and scheduling of personnel and equipment to reduce bottlenecks and problems.
Maintain a positive department attitude and ensure that all employees under my supervision are aligned with the company goals.
Materials:
Engaged in Material Control activities in WIP process.
Effective planning in Materials flow from Ware house to Production.
Daily monitor and achieved all the Materials KOI like Dos, Wip inventory, Un-allocation inventory, Wip-Aging & work order closure’s.
Effective control in Materials Transaction.
Plan on-time RTS process as well MO& Kanban generation.
Senior Engineer.
Sep 2014 to Aug 2016.
Company Profile : Creates extraordinary products for enhancing the Mobile & Tablet lifestyle. I-Life Tablets and accessories are known for their clean aesthetics and innovative designs.
Job Profile :
Performs essential functions to ensure the DOA and RAM parts all over the GCC.
Handle the Auto Final Inspection Testing Special machines.
Plan the Preventive Maintenance Schedule for machine.
Plan the Machines as per the Requirements.
Raise the Purchase request and place the purchase order to china team.
Follow the ETA and ETD with logistics.
Review the customer complaints and service data in online by CRM software daily.
Review the Customer complaints in Manager Meeting every week end.
Co-ordinate with design team to get a product in china.
Make monthly reports and attend the top Manager Meeting.
Contributing a Spare parts order.
Spare parts Inventory handling.
Monitor the Spare parts Utilization.
Responsibilities:
Plan the Machines as per the Requirements.
Review the Machine Utilization report before place the new purchase order.
Updated the Machine list to system as a Asset account.
Plan and focused the spare parts utilization.
Brain storm the issue through 4M and 8D method.
Prepare and maintain the Machine Master record and Machine history record sheet for Audit.
Capable to service a PCB level Repair and Flash.
Monitoring and review problems in ASP.
Provide a problem solving techniques to ASP to fix the Time Delivery.
Co-ordinate with sale team, planning the spare parts through forecast.
Write a IMEI in Tables and Smart Phone .
Co-ordinate with china team to update and get a solution for rectify the issue.
Effectively monitor the spare parts utilization through cost saving factors.
Assembly Senior Engineer.
July 2006 to Jan 2013.
Company Name : Foxconn India Pvt Limited
Company Profile: Engages in the manufacture of leading plastic molding components of Mobile phone enclosure.
Job Profile :
Responsible for day-to-day production & Maintenance within the conveyor Assembly shop. Supervises, motivates, and supports the staff daily, applying a team approach and maintaining open communication.
Responsible for the effective and efficient planning and scheduling of personnel and equipment to reduce bottlenecks and problems.
Maintain a positive department attitude and ensure that all employees under your supervision are aligned with the company goals.
Overseas Training:
Under gone overseas training support for our principle company in Beijing and longhua CHINA.
Purpose : Semi automation and new project development process.
Period : One month.
Responsibilities:
Working as a Lead and managing a whole Assembly team around 1500 -employes,70- Technicians& 30 Engineers as a supervisor
Project defects analyze and improvements.
APQP, PPAP, Develop Standard Operating Procedure (SOP), Process Flow Diagram (PFD) PFMEA, Control Plan. Etc.
Basic knowledge in Quality standards and ISO, OHSAS& BSI Audits.
Plant layout, problem solving techniques, and Time and method studies. Equipment selection, process monitoring and analysis, engineering change.
Vendor Development for New Projects.
Set of standard cycle time for allotted projects.
To Design the New (or) Modified Fixture for all Special Type of Machines.
To Increase the Productivity in All Projects.
Lead in New project Developments.
To Finalize the Process layout for New Projects. Improve the Projects in effectively
Equipment and Supplies:
Schedule, delegate, and ensure performance of all equipment maintenance following maintenance procedures. Maintain maintenance logs.
Assure a backup of all work in progress and archived completed work is done in a timely manner
Receive and purchase materials.
Ensure that inventories are conducted per company policy and accurate records are maintained.
Inform the Production Manager / GM of equipment and production problems timely
Maintain a safe work environment and ensure the maintenance and upkeep of the physical location.
Ensure preventative maintenance of all production equipment and company vehicles.
Achievements At Foxconn:
Implement the Combined process (Sim lid & Metal shield) in one Heat Stacking Machine. .
Implement the hot air protector for Operator safety and provided comfortable working environment.
Participated in Reduction of Scrap in all projects.
Implement dots on the all project Conveyors to improve the efficiency.Implement the Two fixtures in Pad printing Machine.
Implement the four fixture systems in machines (heat Stack and press machines) to improve the Project efficiency.
Equipment Engineer
June 2002 to July 2006
Company Name : Zeus Systems
Company Profile : Leading Manufacturer Of Electrical Parameter Performance Test Machineries. For The Past Four Years .And Annul Maintenance Control (Amc) In Crompton Greaves Igarashi.
Job Profile :
Industrial PC based Automation.
PLC controlled Pneumatic Press, Hydraulic Press, and Temperature Controller and Timer Controller.
Installation, Commissioning & maintenance of Hydraulic systems, Pneumatics systems, SMPS, Generator operation.
PCB Soldering, Designing &Execution of control panel For Automatic machines. Microcontroller, Visual Basic Programming.
Maintenance the Timers controller, PLC control press, control Panels and wiring works.
Installation commissioning of sensors, measuring instruments, Electronic controller like load cell, Drive For motors, LVDT. etc..
Maintenance of Armature, End cap, PMDC motor, Starter motor, Blower motor, Head lamp lever Motor, washer pump Motor Radiator Motor Transformers.
To attain a challenging and growth oriented position in a professionally managed organization with excellent organizational culture where performance and potential are recognized.
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