• Gender: Male
• Age: 36
• Designation: Assistant Manager
• Highest Education Level: Graduate - Degree
• Preferred Country: India
• Notice Period: 30  Days
• Preferred Location: Tuljapur
• Work Experience: 12.8 Year(s)

Education

B.E. Mechanical

Skill Sets

Basic Computer Knowledge

Work Experience

Assistant Manager
From : May 2017 To Till date
Company Profile : Manufacturing of various types of Rubber Moulded parts.

Engineer-NPD
From : Feb 2017 To May 2017
Company Profile : Manufacturing of various types of Rubber Moulding&Extrusion components

Development Engineer
From : May 2014 to Feb 2017
Company Profile : Premierseals India Pvt. Ltd.

Quality Engineer.
From : Dec 2013 to May 2014
Company Profile :Siddheshwar industries pvt.ltd

GAT (Quality)
From : Aug 2012 to Aug 2013
Company Profile : Mahindra heavy engine (P) Ltd

Job Profile:
New Product Process Design and Development Project planning, Feasibility study, Make-Buy decision, estimation of Takt time, capacity planning, Estimation of space and manpower requirements.
Define, industrialize, and develop the process in accordance with the targets of the project.
Define and set proper process workflow. (PFD)
Own the process PFMEA, responsible and participates in PFMEA.
Take part in drafting the technical requirement, the choice of suppliers with the purchase team, and manages the settlement in production.
Set the process parameters based on trial and error method in each process.
Define and manage action plans to achieve a process capable.
Train the production team.
Develop and trace new methods of process so that continuous improvement of process are maintained and control the manufacturing cost.
Carried Estimation, Costing, Outsourcing, Process and Component Development of various Rubber, plastic sheet metal parts.
Ability to handle Manage day-to-day manufacturing operations in Assembly area to accomplish safety, quality and customer requirements.
Development, process establishment, value engineering and setting of quality standards.
Train the personnel in the field of process management in order to increase the operational efficiency. Through cell-reengineering improve productivity and reduce manpower.
Develop standard operating procedures and guidelines for various areas of operation.
Follow quality control parameters like PPAP, FMEA, APQP. ISO & TS norms etc.
Close out projects by reporting on project performance and lessons learned
Work closely with the project leader to verify that the PM Methodology is being followed and the risks and issues are being managed adequately. Participate in tollgates and other project review meetings.
Lead the plant manufacturing engineering activities (including but not limited to process improvement, Lean manufacturing, capacity planning, analysis and improvement, methods engineering).
Lead the plant activities in new program launches to enable the organization to meet / exceed quality, cost and time objectives for each new product program.
Vendor development, costing & negotiation with suppliers. Development of proto samples and proto fixtures.
Prepare customer input requirements (CIR)
Effective co-ordination with the Design team to ensure first time right & end delivery of product
Variance analysis at each stage of development in terms of Quality, Cost & Delivery & corrective action.
Responsible for quality, Cost & delivery (QCD) targets for all new products and improvements in existing products.
Project Management:-
Design and Process engineering with experience of New product development.
Responsible for making RFQ BOM.
VAVE study, proposals, proto sample making, customer approval and implementation.
Responsible for NPD project planning, execution, management & control of projects
Direct and manage new project development from beginning to end.
Complete New Product Development activity with APQP process, PFMEA, Control Plan, PPAP within a customer due date.
Documentation of APQP, PPAP, quality sign off files.
Monitor the plastic mould manufacturing activity with tool room.
Follow up for jigs, fixtures, Gauges, Raw material and BOPs
Daily communication with customer for NPD Project clarity.
Define project scope, goals and deliverables that support business goals to CFT includes all departments like Design, Development, Testing, Quality, Manufacturing & Process, and Production.
Develop and deliver progress reports, proposals, requirements documentation and presentations. Significant Highlights:
As Quality Engineer:-
Team Member for Advanced Product Quality Planning (APQP).
Prepared PPAP documents and validation comprising of PPAP run, designing failure mode & effects analysis (FMEA) for different processes.
Conducted Measurement Systems Analysis (MSA) studies (variable & attribute studies).
Handled customer complaints & their analysis; represented internal & external audits.
Directed and organised quality parameters and functions at every product production stage.
Acquired excellence for forwarding NPD parts in regular supply customer at varied stages of sample manufacturing, PPAP run, PTR run.
Conducted activities using Process Set Up, FMEA, Control Plan, Gauges Manufacturing, Sample Manufacturing, and Final Inspection & Sample Approval.
Guided activities from initial stage of visiting firms related to product fit function studies, process set-up, FMEA, Control Plans, Process flow, Gauges Manufacturing, Sample Manufacturing, PPAP submission to final inspection till sample & PPAP approval.
Faced internal and external audits successfully.
ACHIVEMENTS &TRAININGS/ WORKSHOPS ATTENDED
Winner of best kaizen & poke-yoke contest in MCCIA under the lean manufacturing competitiveness scheme by Govt. Of India.
6 sigma- yellow belt.
Participated in several trainings such as: MSA, 5S, POKA YOKE, SPC, 7QC TOOLS, FIRE FIGHTING, etc.
8D training by Bosch.

Future Goals

Aspiring for challenging career in growth oriented & leading edge organization that provide opportunity
for continuing growth & advancement.