M.Tech. Mechanical Design engineer
HyperMesh 2020, ABAQUS CAE 2016, ANSYS Workbench 19.1, Medina 8.4.2
[Preprocessor]
Model defeaturing, 2D and 3D Meshing, Shell Meshing, Hex meshing, Free and Mapped
Meshing, Solid meshing, Auto and Manual meshing, Morphing, FEA Modeling, Contact
defining, FEA model assembly, Loading, Constraining, Material defining, Setup for
calculation.
Assistant Manager FEA
1 January,2019 – up till now
Designation : Senior Executive FEA
12 June, 2014 – 31 December,2018
Company profile- leading manufacturers of pumps and pump systems
Job Profile
1] Design, development and FEA assistance to various departments and business units globally
for various products
2] Structural analysis (linear and non-linear) of various pumps and related pump systems.
3] Constrained Modal Analysis for evaluating vibration frequencies and mode shapes.
4] Burst Pressure Analysis and optimization of various pumps using morphing tool.
5] Transient, Steady State Dynamic, Random Vibration analysis of pump & its systems.
6] Response Spectrum Analysis of pump for seismic event
7] Rotor Dynamic Analysis of pump shaft system. Plotting Campbell diagram and finding
Critical Speed of pump shaft. 8] Lifting Analysis of base frame and Nozzle loading analysis as per standards of pumps.
9] Responsible for structural analysis of pumps, pump assemblies and related structures.
10] Responsible for standardization of FEA process and setting of quality criteria.
11] Casting simulation using Inspire cast for various pump housings and impellers.
12] Fatigue analysis of various parts using HyperLife tool. 13] Coordinating with Testing and quality department for validation of simulation results.
Participation in vibration testing for critical development projects. 14] Preprocessing (meshing, assembly, contacts, loading, constraining) in HyperMesh and
ABAQUS CAE. Setup and analysis in ABAQUS or OptiStruct. Post processing with report
using HyperView and ABAQUS Viewer. Analysis of urgent projects using ANSYS. 15] Loadings like pressure, pretension, torque, hydrostatic pressure etc. and contacts with
parameters like tie, separation, no-separation, friction, penalty etc. are used.
16] Proposing modifications for optimization of product with improved structural reliability
17] Design and development assistance for new developments of pump systems and parts.
18] Conducting interviews and mentoring new joinees and juniors.
19] Preparing FEA training programme and monitoring progress of juniors.
Designer (CAE – FEA)
From 6 August, 2012 – May, 2014
Company profile- researches, develops, and manufactures conventional combustion engines as well as hybrid systems and electric units.
Job Profile
1] Static linear pressure and acceleration analysis of engine cooling modules.
2] Constrained Modal Analysis for evaluating vibration frequencies and mode shapes.
3] Solid (hex, tet) and shell meshing of various plastic and aluminium components.
4] Meshing of module with node to node mesh compatibility between various components.
5] Maintaining meshing quality as per standard FEA and Behr guidelines.
6] Complete FEA assembly of cooling modules with contacts in Medina preprocessor.
7] Static pressure, acceleration analysis and Modal analysis in Permas software.
8] Post processing using Medina postprocessor and Midas viewer.
9] Report preparation and documentation of task as per Behr guidelines and standards.
10] Working in team and proposing recommendations on products.
11] Responsible for quality checks while task execution and 5S activities.
Company : Force Motors Ltd., Akurdi, Pune.
Department : Receipt Inspection [Transmission – Quality].
Designation : Engineer. [Campus Recruitment as Graduate Engineer Trainee].
Duration : 20 August, 2007 – 15 April, 2009. (1 year and 9 months)
Job Profile
1] Daily batch inspection of semi finished, finished and forged components relating to Axle and
Gear box, like drive shafts, lay shafts, gears, synchronizer ring, clutch body, crown wheel,
oil seals, bush, o-ring etc. Modified sample inspection and PPAP documents checking.
2] Handling of Oil seal LOP testing m/c, counterograph m/c, Helios micrometer, Perthograph
surface testing m/c, Trimos digital height gauge, Brake Cable Load Testing, Dye Penetration
Test, Magnetic particle Test.
3] Maintaining quality related documents and updated drawings. Updating inspection plans.
Data storage and retrieval from SAP.
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