Ref. No. : CA - 34098 - (Maintenance and Service - Electrical – with 22.7 years in Plastic Industry)

Education

Post graduate diploma in plastic testing and conversion technology (PGD- PTCT) from central institute of plastics engineering and technology (CIPET) Lucknow (U.P.) in 2000-2001.( Govt of India ).

Skill Sets

Mr. Fernando Ondelli. (Switzerland).
SACMI IMOLA S.C. CCM24SA, SCM12LA, TVC001B.
TRAINER : - Mr. PAOLO LANDI. (Italy).
HUSKY HyPET HPP4.0 INJECTION
MOLDING MACHINES. ( Operator & Maintenance).
TRAINER: - Mr. Cesar Bayona & Mr. Martin Pieck. (Europe).

Industrial Training:
Pneumatics ( Festo ), Hydraulics ( Yuken , Bosch ).
Electrical ( Schneider ) & Seminar on PET Technology.
FSSC 22000 & ISO 9001: 2008 QMS CERTIFICATION PROGRAMS.
Certificate of Safe Operations Of Electric Overhead Cranes.
Certificate of Participated in the Understanding of TEEP, OEE & TPM in Relation to
Manufacturing Industry & How to Promote World Class Manufacturing Excellence.

Work Experience

Assistant Head of Plant Operation
From - April 2018 to till date
Company profile - PET Preforms and Closures for mineral water, juice, malt, Energy drinks and CSD bottles are being supplied to Pepsi, Coke, Nestle NBL, in house Lacasera & Various small scale industries

Job profile -
Husky HyPET, HPP & HPP 4.0 up to 120 Tons to 400 Tons. ( 10 Machines)
Husky HyCAP 300 RS 80/70. ( 2 M/cs), Netstal PET 3500 / 6600 R , Swiss Made. ( 3 M/cs.)
SACMI Injection PET Preforms System {IPS 400 B}, Italy. ( 2 Machines).
MHT & HUSKY Mould : - Different Multiple Cavities ( 32 cavities to 128 Cavities),
Preforms Weight (11gm to 38 gm) & various neck size ( 22mm to 30mm). CHILLERS &
MATERIAL DRYERS: - PIOVAN , PLASTICS SYSTEMS.
LOW AIR COMPRESSOR : - ATLAS COPCO G A37+FF, KAESER- CSD- 82 SIGMA
Responsible for whole Plant Operations Activities. Talented skilled Trainer with a strong background in Plastics Industry. Familiar with PET Preforms, Bottles & Closures Systems.
Complete understanding of the PET Line systems. Action oriented with strong ability to communicate effectively with technology. Creative professional with extensive project experience from concept to development of food container. Preventative, Predictive Maintenance of Machines & equipment along with Corrective action to avoid Breakdowns. Production shop floor management optimum utilisation of Resources. Excellent Trouble shooting of PET Performs and Closures Moulding process & machines. Machines Maintenance, Production, Manpower, Raw and Packaging Materials Planning ,control and analysing the technical issues of the plant. Handling recruitment & Training Program of new Employees. Machines, Mould & Hot runner systems Maintenance & Maintenance of utility equipments. Maintaining Machine efficiency and Breakdown &Raw material procurement and quality analysis. Good Knowledge of electrical, Hydraulic ,Pneumatic system & Assets Cares strategy . Knowledge of Raw Materials Dryers, Mould Dehumidifier, Chillers & Air Compressors operation & Maintenance. Lead efforts to reduce mould changes times & Machines start up. Planning, execution of shutdown activities. Scrap Reduction & Work on cost Reduction Projects.
New project and product development, New Mould commissioning & new Products Tools Trials .
Technical spare parts indent and spare part management with minimum inventory.
Cost effective operation with high level of productivity by increasing the equipment reliability, Maintaining ISO, 5S,
HACCP, SPC,GMP, QMS Records. Monitoring, Implementation of high-Level Safety/ EHS standard in the Plant & ensuring for safety Execution of Jobs. Excellent communication skills.
Motivated, Delegated, Punctual and willing to go extra miles. Performed in a fast-paced environment,
Working both Independently and as a team player. Strong organisation Multi skills with the ability to manage numerous Projects. Skill in Auxiliary Construction Installation, commissioning, startup, Processing, Troubleshooting and Root cause analysis of Plastics Injection& Blow moulding Machines systems.
Knowledge of Problems solving Techniques 5Why, 5Ms, DMAIC & PPAP .
Overseeing day to day Operations, Daily meeting with Production, Q C , Maintenance HOD & Team Leaders regarding
Performance of Machines, Utilities, Utilization of Manpower & Zero defects Quality Products.
Indulging in P & L review & Profitability. OEE Improvement through Implementation of Continuous Initiatives .
Identify & Introduce the Latest & Proven Manufacturing Process in the organisation.

Production Operation Manager.
From - Feb 2016 to Feb. 2018
Company profile -Besides the PET bottles the company is also having in house production of Plastics Crates, caps
and closures for the same by using the high end European machineries

Plastics Injection Moulding Machines :- Netstal HP 3500 / 3550 R , Swiss Made.
Netstal PET 2000 3700 R, Swiss Made. ( 2 Machines).
Netstal Synergy 1750 900 & Syn. 2400 1700 Swiss Made. ( 2 Machines).
Husky HyPET 400 HPP 4.0P100/110EE120. Bolton Canada, ( 3 M/cs).
FERROMATIKMILACRON: - PET Series 2290/570, MAGNA MT G 150 , OMEGA.
660W&MAXIMA850 .
Blow Moulding Machines : - Sidel S R 2 / 4 H R . A S B 5 0 M B
BESTAR - Extrusion Blow Moulding, CHINA
CAP-WATCHER II Anlage Germany. Tampo Printing M/c Closure Print Compact
1Lane CHILLERS & MATERIAL DRYERS: - PIOVAN , PLASTICS SYSTEMS. H. P.
AIR COMPRESSURE : AF- INDIA , LOW AIR COMPRESSUER : ATLAS COPCO G A37+FF,
KAESER- CSD- 82 SIGMA & ELGI

Sr. Production & Technical Maintenance Engineer.
From - Feb. 2008 to Feb. 2016.
BAKHRESA FOOD PRODUCTS LIMITED

Sr. Officer Production
From -August 2002 to 18 Feb.2008
Pearl Polymers Ltd

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