• Gender: Male
• Age: 55
• Designation: AGM –Operation Head
• Highest Education Level: Diploma
• Preferred Country: India
• Notice Period: 30  Days
• Work Experience: 37.4 Year(s)

Education

Diploma in Packaging From Indian Institute of Packaging (IIP) Mumbai in 2005

Diploma in TQM and ISO 9000 From All India Institute of Management Studies, Chennai in 1998

Post Graduate Diploma in Plastic Engineering From CIPET, Ahmadabad in 1993

B.Sc. (Chemistry) From Utkal University, Bhubaneshwar, India in 1990. 

Skill Sets

Proficiency in MS Office and Internet Applications
Knowledge of working in SAP

Areas Of Expertise:
Operation Management
Strategic Management
Plant Maintenance
Materials Management
Team Management
Process Enhancement 
Client Relationship Management
Liaison & Coordination
Financial Management
Resource Planning
Project Management

Work Experience

AGM –Operation Head
From -Jul 2019 – Dec 2022
Company profile - leading Packaging Products Company

Job profile -
Ensured proper planning for production activities, quality plans, maintenance activities of the plant with capacity
utilization and ensure matching capacity with marketing needs
Worked parallel with the finance team to meet the budget target to ensure requirements are met within the established budget and without any loss to the company
Conducted meeting with the team to Increase efficiencies by automizing the workflow process with the involvement of all peoples in the manufacturing formation and quality
Successfully implemented ISO 9001:2015 and ISO 15378:2017 system in manufacturing Process.

Head–Technical (Operation Head)
From - Jun 2011 to Jun 2019
Company Profile: ISO 9001:2008 certified company having manufacturing products from 50 ml to 200 ltrs in Extrusion blow molding, Injection molding products for blow molded accessories to specialty products of different applications. also deals with compression molded caps of beverages manufacturing in compression molding process. 

Job Profile:
To look after operational activities of the plants to ensure smooth functioning of the manufacturing unit in all respect.
To plan for production activities of the plant to ensure in time deliveries to the customers with required quantity.
To employ manpower for various positions in the plant as per requirement.
Develop skill for individual position to enhance efficiencies of the plant.
To provide quality and safety training to employees for smooth operation. Ensure safe practices are followed to avoid accidents and review of safety plans.
Increase efficiencies by optimizing process controls with the involvement of all peoples in the manufacturing chain.
To develop training modules for individual employees to keep them updated about the market trend and requirements.
To Look after the tool room activities to ensure availability of desired tool for the machines and develop new moulds as per marketing need.
Improve quality awareness among the employees to attain zero complain target.
To ensure safe and healthy operation in the plant by providing training as per job profile.
To meet the budget target set by the management.
Ensure internal auditing and gap analysis.
Preparing monthly report by giving highlights and low lights of plant with causes and suggestions for improving the same.
Preparing JD, Sourcing out human capital and resources to match the need.
Conducting daily co –ordination meetings with head of departments for smooth functioning of the plant.

Plant Manager
July 2009 to May 2011
Magnetics International Limited
 
Job Profile:
To look after entire operation of the plant ranging from raw material arrangement production planning, output analysis, Quality problems, Maintenance, printing to dispatch of finished goods and coordinate with all departments, suppliers for spare parts and head office to ensure smooth functioning of the plant.
Production planning and controls.
Preventive maintenance and planning and spare parts outsourcing
Continuous improvement in product quality.
Ensure safe working operation in workplace.
Conduct meeting with staffs for ensuring continuous operation.
Report management for daily updates about the plant operation.
To train the other co –workers for safe operation of plant.
Conduct tool box talks for employees.

Senior Team Manager
July 2007 to June 2009
Company Name: Almarai Company
Company Profile: It is the largest integrated dairy foods company in the GCC with ISO:22000 -2005 and HACCP certified company  involved in manufacturing of Fresh Milk and Milk products like Laban, Fresh cream, yogurt, Zabadi, Cheese, Butter, Ghee, mozzarella, UHT Processed Floured milk also Fresh Juices, Bakery & Farms. Most of the packaging’s such as PET containers, HDPE bottles and all the caps used for the packing of milk products, Juices are manufactured in the in-house packaging plant having sophisticated machineries from ASB single stage blow molding PET machines Japan(PB 85/110,16M/4B), Ferromatic Milacron injection molding machines from Germany(450T/320T/275T),HDPE blow molding Uniloy Milacron 2000R, 4 head extrusion blow molding machine from USA with other ancillary equipments
Job Profile:
Managing the Entire Production of plastic packaging Plant by ensuring availability of resources and maintaining high machine efficiencies in order to achieve the budgeted Production Volumes in time & meeting sales orders.
Monitoring breakdowns in production and discuss with engineering department for planned preventive maintenance and breakdown maintenance.
Writing and Updating Standard Operation Procedures (SOP’s) and implementing them for process control and for each production line to ensure quality, quantity and safe operations.
Consistently maintaining and upgrading hygiene standards, Policies and Procedures.
Control Plant cost versus the budget.
Navigated efforts to strengthen product quality maintain machine efficiency across all machines and evaluate work place safety standards.
Preparing annual budget for the department.
Contribute with project team for installing and commissioning of new machines like ASB PET blow molding machines, Ferromatik Milacron injection molding machines, Uniloy Milacron 2000R & New feeding systems for automatic material handling(such as Matsui,Motan,Piovan,Foremost etc).
Plan the training needs for the department, in order to ensure entire team has the skill level matching to deliver the right volumes with right quality at right time without any accidents/incidents during operation.
Monitoring LIP (in process loss) and find out the root causes to prevent the re-occurrence. 
Coordinating with planning department in day to day basis for all SKU’s and made necessary changes in the planning to avoid any run outs.
Other areas of work in Almarai:
Worked with the project team in the New  machines installation and commissioning of (blow molding machines of ASB Nissei and injection molding machines of ferromatik Milacron). Also presented the plant as a production manger during his absence, familiar with aseptic packaging, fresh filling, Butter, Ghee & Mozzarella packing.
Achievements:
Contributed in Achieving the Budged volume of plastic packaging Plant for 2008.
Contributed 100% sales demand production for 2008 Ramadan without any major quality issues.
Conducted internal training for operators for fault finding in injection molding machines.
Introduced in re-usage of PET grinding on all the machines producing PET bottles without any quality issues & complains from the market. 
Conducting OJT (on job training) for shop floor staffs to ensure efficient operation of the machines and assess the training results.
Making safety plan for the year and Conducting risk assessment as per the plan.
Maintaining CPM (complains per million) target fixed by Quality department below the target.

Plant Manager
July 1998 to June 2007
Company Name: Organic Plastics Private Limited, Mumbai
Job Profile:

Executive Production
May 1995 to June 1998
Company Name: Bloom Packaging Private Limited, Daman
Job Profile:

QC Engineer
August 1993 to April 1995
Company Name:Time Packaging Limited, Daman
Job Profile:

Trainings Undergone:
Completed  various Trainings at India and Overseas as per need of the organization.
Trained for internal auditing by KPMG certification body for ISO 9001 QMS.
Trained at IIP to test plastics packaging materials as per BIS standards and for UN approvals.
Attended workshop for vehicle safety conducted by Castrol India Limited.
Trained for Effective leadership and supervision skill by Al Khorayeef Management services Riyadh.
Training on Train the Trainer by national centre for Management and Training Dubai (Ministry of education UAE).
Trained for SAP operation system for production updating, stocks checking and material back flushing,ESS and MSS,Q- Pulse.
Trained in managing Safety by Institution of Occupational Safety and Health (IOSH) by JB Management Scotland.
Training course on problem Solving and decision making by Alpha performance  management ltd.
Trained in GMP internally to maintain the hygiene standards in workplace.

Profile Summary:
experience in Plant Operations & Man management, Project Planning and Management, Strategic Management, etc.
Expertise in handling overall plant operations for production of different components, By using process of Blow molding, Injection Blow molding, Injection molding, Compression molding, Roto molding and Extrusion process with assembly of products .
Acknowledged for smooth execution of various prestigious projects in time for own products and other OEM’s products in India & Overseas.
A keen planner, strategist and implementer with demonstrated skills in authoring plans for development of different products for the customers 
Skilled in performing feasibility studies to assess the operational viability of various products and ensure the output to match the requirements.
Demonstrated expertise in ensuring the Statutory Compliances, Legalities, Pollution Norms, Labor Laws, Audits, Safety, etc.
Skilled at handling Project s and commissioning the plant within scheduled time.
Proficiency in working on projects such as Erection and commissioning of machines, Follow up with suppliers for installation of machine and ancillary equipments, Inspect the machineries before commissioning in the plants etc.
Hands-on exposure in adhering to all quality standards like TQM, QS 9001, ISO 22000 ,GMP& HACCP
Efficient organizer, motivator, team player and a decisive leader with the ability to motivate teams to excel and win.