plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 5/1/2025 8:58:59 PM ________________________________________________________________________________________ RefNo: CA - 7083 Gender: Male Age: 44 Designation: Deputy Manager-Toolroom Highest Education Level: Post Graduate Diploma Current Gross Salary: 1800000 1800000 /Annum Expected Gross Salary: 2000000 2000000 /Annum Education Details: Post Diploma in Plastics Mould Design (PD-PMD) from Central institute of plastics engineering and technology (Cipet), Hyderabad passed out in July 2002. Diploma in Plastics Mould Technology (DPMT) from Central institute of plastics engineering and technology (Cipet), Hyderabad passed out in July 2001. Skill Sets: look forward to have an exciting and challenging career with an organization that has a congenial working environment and provides excellent opportunities for mutual growth to continuously update my professional skills. Core Competencies ? Excellent command on high precision Injection molds projects with Hot Runners and tools for Mono and Bi-Injection Molds. ? 19 Years of core experience in a wide range of plastic injection molds and applications ? Very good knowledge of mold Manufacturing, Injection mold processing, Injection mold troubleshooting and qualification on high precession molds like Bi-Injection and Mono Injection High cavity molds and Mold Design. ? Excellent command on Mold qualification and good knowledge in mold proving ? Strategic development to support Production, Quality, Machine Maintenance, Procurement, and vendor development. ? Trained in countries like Spain, China, and Singapore in their world-class Toolrooms and Mold manufacturing facilities i.e., Tor Work Experience: 22.8 Work Experience Details: Deputy Manager -Toolroom, Since Aug 2018 to till today Company profile- one of the leading Manufacturer of Security Plastic Closures Job profile- Tooling managerial expertise, Mold refurbishments, mold development, Project planning, Mold Designing reviews, manufacturing process planning and execution, machining, Inspection, assembly, modifications, troubleshooting, Maintenance, Spare management, Estimation, Costing, Supplier development, Vendor analysis, Customer relations, procurement of new tooling and spares ? Expertise in multi-cultural environment with high precision toolings like multi-cavityy molds, hot runner, Process tooling like jigs, fixtures, gauges for various special purpose applications, and Mould repairs Responsible for Toolroom operations, the mold Maintenance Accountable for Injection molds development ? Preparing and Implementation of Mould Preventive Maintenance ? Anticipating Mold issues in advance accordingly preparing necessary action plan to overcome the bottlenecks and major breakdowns. ? Responsible for Molds Refurbishment in-house and at supplier& vendors. ? Manage internal operational audit and liaison between auditors and teams ? Critical and precautionary Spare Parts Management ? Using Kaizen principles to Increase Productivity and quality ? Good Manufacturing Practice (GMP), 5?s, Safety, Cost Saving. ? Preparing Necessary SOP, and Revising and monitoring the operations and continuous improvement. ? Skill Development, personnel developments, and technical training organized to the team members for significant improvements. ? Breakdown and Gap analysis implementation ? Mould Validation Support, Process optimization, and Process improvement. ? Achieve key performance indicators (KPI)of the Department. ? Initiative ideas Appling to reducing mold repair activities. ? Capital expenditures (Capex) Vs Toolroom budgeting maintaining and controlling Expanses ? Tooling Cost Estimation for new Projects and existing projects. ? Involvement in fine-tuning of mold until quality approvals. ? monitoring Consistency of mold function and part quality and monitoring mold performance. ? Implementing Corrections & Modifications in Tools according to end Customer Requirements. ? Strategizing and formulating new methods of vendor development and expanding business through induction of new tooling vendors in the chain. ? Rectifying design defects within minimum turnaround time with the application of acquired Troubleshooting skills. Implemented quality control measures to reduce rejections and minimize complaints. ? Design reviews of the new projects. ? Reporting the issues to R& D for improvements ? Responsible for Implementation of quality systems & record keeping ? Vendor and Supplier activities for maintenance & tooling department ? Production molds troubleshooting, maintenance, modification & performance improvement. ? Handling Customer complaints and corrective actions. ? New Tool manufacturing, Mold refurbishments, and Repair follow-ups with the suppliers & vendors ? mold validations & handover to production ? Production molds troubleshooting, maintenance, modifications & performance improvement. ? Designing jigs and fixtures for secondary process application inspection. ? Managing department targets, manpower, cost objectives, and spare part control. ? Purchasing mold necessary precautionary spares and tooling elements to avoid bottlenecks and avoid mold major break downs. ? Vendor and Supplier activities. Key Projects in injection molds inv Sr. Executive -Toolroom Since April 2017 to Aug 2018 Company profile- manufacture a broad range of injection Molds, Molding machines, hot runners, robots, molds, and integrated systems. Job profile- Auditing Injection Molds and mold hot runner and executioner Mold and Hot Runner Refurbishment. ? Managing and maintaining databases of potential clients ? Developing strong working relationships with prospective new clients ? Experience of and ablability communicate effectively with key decision makers i.e., Heads of Departments and plant heads regarding modifications and significant changes in molds and applications. ? Attend the design meeting of product mold, study the product, discussions with mold designer, and deciding the leading time for completing the project and give suggestions for a better quality product ? Able to identify and qualify potential new clients ? Giving valuable technical suggestions on possible product improvement. ? Commissioning of Injection Mold Trouble shooting on injection molding process setting& hot runner ? Involve in key projects, Maintain case studies ? Training to customers about the products, maintenance procedures, installations ? Maintain strong professional relationships with the customer and his team ? Generating and reporting general market intelligence to the management ? Attending to customer complaints and giving important feedbacks and suggestions to the management on the cause of the problem and suggesting ways of avoiding similar problems in the future. Worked for M/S. SIRI ENGINEERING INDUSTRIES, Hyderabad as a Tool Room Engineer & Responsible for the mold Maintenance. July 2005 to June 2010. The Company is an ISO 9001-2000 Organization, has a well-equipped Tool Room, Design facility. Worked for M/s. NISHITA PLASTICS, Hyderabad as a production engineer ________________________________________________________________________________________