plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 5/3/2025 10:16:07 PM ________________________________________________________________________________________ RefNo: CA - 533 Gender: Male Age: 57 Designation: General Manager Highest Education Level: Post Graduate Diploma Preferred Location: Thailand, Africa Notice Period: 15 Days Education Details: P.G. Diploma in Tool Design From Nettur Technical Training Foundation, Chennai in 2009 with 1st Class Engineering Degree (B.Tech) Specializing in Electrical & Electronics From Kerala University with 70% in 1991 Pre- Degree specializing in Mathematics, Physics & Chemistry From M.G University Kottayam with 70.2% in 1985 10th From M.H.S with 70.16% in 1983 Skill Sets: Experience in New Product Development, Production Operations, Manpower Management, Project Management, Troubleshooting / Maintenance, Quality Control, Tool Room Operations, Design Management Productivity Improvement Resourceful in heading Product Design & Development activities, including liaising with client for understanding specifications and requirements as well as selecting appropriate technologies Proven abilities to enhance production process operations; optimize resource & capacity utilization; escalate productivity & operational efficiencies while curtailing costs & expenses Adept at implementing work process, standards & systems to improve manufacturing performance in sustainable way Conversant with CATIA V5R 16, Mold Flow Plastic Insight 5.0, Tool Manufacturing, Tool Costing, Materials Management, Tool Room Management and Design Software Expertise in designing and production process with Deep Draw Presses, Polishing Machines, Pot Washing Lines, Tool Room Equipmen Work Experience: 45.8 Work Experience Details: Assistant General Manager Since Mar 2013 Company Profile : Manufacturer food cans, aerosol cans, industrial cans, plastic pails and can components. Job Profile : Augmented production upto 30% by maintaining machines at 100% efficiency and optimizing raw materials & workforce Instrumental in implementing Kaizen and 5S practices in the factory Actively worked on modern machines like semi-automatic machines Product Development Manager Sep 2009 to Feb 2013 Job Profile : Successfully implemented: Best of housekeeping practices inside the factory APQP in production PokeYoke ideas in plastic welding process and sheet metal processing Demonstrated skills in Played a key role in designing and development of new products, trial production and approval for automobile parts like windshields, wipermotors, dashboards etc Steered efforts in driving improvement of cycle time in injection moulding by adopting optimum process parameters and incorporating mould improvements Efficaciously improved production efficiency by 40% in injection moulding and sheet metal production Developed new products for the company; regularly interacted with FORD Motors Senior Production Manager June 2006 to Jun 2008 Company Name : Korita Packaging Limited Company Profile: Leading manufacturer of Multi- Layer Packaging Foams, Air Bubble & Insulation Products. Job Profile: Functioned as In-Charge of production activities accountable for maintenance of all machines Generated all production reports, maintenance reports, expenses, etc. Handled procurement of machinery spare parts from local & foreign vendors Technical Manager Feb 1996 to Nov 2005 Company Name : Ashrom Industries Ltd. Company Profile: Manufacturer of Household and Industrial Injection Molded Products Job Profile: Acquired approval of new moulds, testing, samples, etc. Took corrective & preventive actions for problems relating to mould, production and delivery Formulated quality, safety, plants and procedures Technician Apr 1992 to Dec 1995 Company Name : NAPCO Modern Plastic Products Co. Ltd Engineer Mar 1991 to Mar 1992 Company Name: Pioneer Data Controls and Systems Academic Projects / Training Six sigma Black Belt: Lean Six sigma with International academy for certification and training Project: Design of 2-Cavity PP cap mould (P.G D. in Tool Design) Project: Micro Processor Based Cruise Controller for Road Vehicles In Plant Training: One month with Alind Switchgear Division, Kerala Training Undergone training from Central Institute of Plastic Engineering & Technology, Ahmedabad,on Injection Mould Areas Of Expertise Minimizing performance bottlenecks for achieving high productivity with minimum consumption of material & machine and monitoring expenses Creating daily & monthly reports of production, rejection, rejection trends and overall equipment efficiency Coordinating with the product development / customization functions including requirement analysis, finalizing specifications, designing, prototype development and testing activities Assisting in estimating new tooling requirements and costs; coordinating tool design revisions in relation to product design changes and reverse engineering Modifying and executing the maintenance of press tools, drill jigs, assembly fixtures and machining fixtures for enhancing productivity and reducing the cost Implementing production planning of jigs, fixtures & press tool elements as per the job requirement Leading, mentoring & monitoring the performance of the team to ensure efficiency in process operations & meeting of individual & group targets Future Goals: Seeking senior level assignments in Tool Room Operations / Tool Designing / Tool Production with an organization of repute ________________________________________________________________________________________