plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 6/17/2025 12:38:18 AM ________________________________________________________________________________________ RefNo: CA - 37297 Gender: Male Age: 41 Designation: Design Head Highest Education Level: Diploma Preferred Location: Andhra Pradesh Notice Period: 30 Days Education Details: Tool & Die Making From N T T F, Gannavaram, in Year August 2002. Skill Sets: Operating System : Windows. Tools: Catia-V5, Uni graphics, Cimetron and Auto-CAD Quick Learner and Adapt easily to new computer environments. Effective at Multitasking and ability to work under pressure to accomplish overall objectives. Ability to work independently as well as be a team player. Work Experience: 22.8 Work Experience Details: Design Head From : March 2022 to till date Company Profile : Manufacturer of proto tooling development, high speed precision machining, plastic injection, etc Job Profile : Design, Development and manufacturing of Injection moulds from 50T to 3300T. Extensive design & development experience in Automobile parts like Instrument panels,Door trims, Engine parts, wind-age technology parts, Body parts and Caps and closures as well as medical parts Knowledge on Press tools, Jigs and Fixtures. Designing of Foam and Elasto Skin moulds TGR &TGW analysis Supplier Technical Assistance and Vendor Development(Visited S. KOREA for development of Moulds like Design approvals, Trails and BUY OFF for the Moulds). Implementation of Kaizen in designs to reduce the MFG cost, Cycle time reduction as well as production constrains Knowledge of FMEA and APQP. Exposure to ISO and TS systems. GOOD Knowledge on GD&T. Experience in different technologies like Gas Assisted injection moulds, Thin wall section moldings and 2k and Insert molding. Having good experience in all types of manufacturing process like Rapid prototyping, Laser Welding, Laser cutting, Laser Engraving, Texturing and Plastic welding. Cost estimation for Molds and Molded Parts. Conformal cooling technology for the Cooling improvements and reduction of cooling time by 25-30% HOT & COLD technology to eliminate the Painting of the part IRON JAW for the Additional Tonnage provision for the moulds Water Injection Mouding for the Hallow parts /Partially hallow parts with a reduction of cycle time of 25% w.r.t gas assisted moulds Flow Controlled Valve systems in Hot Runner Systems Achievements Design and Developed the Mirror Housing moulds for HERO, Bajaj & Yamaha Designed the moulds with conformal cooling for Case Air filters, Chain Covers and achieve the cycle time reduction of 20 secs w.r.t conventional cooling of same existing mould Designed the moulds with zero parting line for Pillar trims and Doors. Design and Developed of safety parts like Airbag, Chute channel Air bag flap with Net Molding moulds by achieving technical spec for M/s FORD and M&M Developed the Gas injection moulds for grab handles for M&M Received Feather in My Cap award from Wipro Technologies for commitment and hard work shown in Dish care project deliveries executed. Received Feather in My Cap award from Wipro Technologies for Cost saving of 0.32 euro in panel assembly. Received appreciation from SURYA ROSHNI Ltd. For developing CFL products. Designed and manufactured 96 cavity cold runner cap mould established in customer place at a cycle time of 10.5 seconds. Designed and developed thin wall section packaging/food contains. PROGRAM HANDLED IN WIMPLAST W153 Exterior parts of Front Grill Inner & OUTER and Convertible Roof parts for M&M W601 Bumper child parts & Body Side Moldings of Wheel Arch and Add On bezels for M&M Z101 & W601 Sill Clads & Door Clads for M&M W601 , Z101 Pillar trims & IP Child parts to M&M S210 Bumper Child parts to M&M Z101,W153,S201 Shroud lower & Upper parts to M&M YFG Console & Child parts to IAC IP Child parts of Glove box Bin, Lid Inner & Outer Moulds, garnish to IAC YFG Exterior Child parts to MATE Engine parts of Cam Cover to Novares 2K Injection moulds for KTM VISOR ( Speedometer cover),Bobbin, Cup holder. Designation: - PROGRAM MANGER -TOOL ROOM Design Reviews and Validations with internal as well external customers DFM & EGP reviews along with TGR & TGW discussions& Implementing In designs Plan & Capacity preparation Tracking the design activities and Timeline achievement in line with the master schedule. Designation: - Design Head -TOOL ROOM DESIGN Design Reviews and Validations with internal as well external customers DFM & EGP reviews along with TGR & TGW discussions& Implementing In designs Design Plan & Capacity preparation Tracking the design activities and Timeline achievement in line with the master schedule. B-surface Engineering support to product design in line with the mould design. Leading the tool design team for the day to day activities for the design improvements and completion of deigns with FTR Identifying and developing the Skills of the team for the organization growth as well as Individual. PROGRAM HANDLED IN VPPL Design the FRONT PANEL of 2.1M & 1.8M for the Tonnage of 3300T for VECV Handled the heights tonnage of 3200T mould of Rocker panel for M&M Design the Pillar trims for M&M,RNTBCI, GM, FCA, VECV & Ashok Leyland Design the Console & Child parts for RNTBCI, VECV & Ashok Leyland Design the Body side Moulding parts for M&M, RNTBCI, GM, FCA, VECV Design the Case air filter Moulds with conformal cooling with cycle time reduction of 25% in comparison with regular injection mould Instrumental panel for M&M P601 LHD & RHD Sliding doors and trims for BAJAJ RE60 Cover handles, Speedo meter covers and Body parts of Yamaha, Honda and Suzuki ENGINE PARTS like Tank cover, Fan and Shroud for MAHLE BEHR Designation: - Dy. Manager (NPD - Tooling Lead) Developing injection moulds for Bumpers, Instrumental panel, Air vents, Safety parts (AIR BAG COVER) pillar trims and under hood parts. CAD Feasibility in terms of aesthetics, FTN and functional. Tool design review and validation COST ESTIMATION for the Injection Moulds and checking fixtures. Tracking the development activities and Timeline with the suppliers. Interaction with customers on day to day basis for regular updates and feasibility discussions. Leading the tool development team. Supplier EVALUATION Program management. PROGRAM HANDLED IN Sintex BAPL B515 LHD Development of Child parts for Instrumental panel, door and console for Ford Successfully designed and manufactured Longest Bumper for Traveler for Force Motors Ltd. B562 PAB and W201 DAB COVERS for TRW. U301 and S101 Pillar trims for M&M. P405 and FIAT 226 AIRVENTS for FAURECIA. U177 STYLING PARTS TVSM U401 Instrumental panel for M&M GAS ASSISTED INJECTION MOULD (GRAB HANDLES) for U401, S101 and U301 Designation: - Dy. Manager (NPD - Tooling Lead) Developing injection moulds for Bumpers, Instrumental panel, Air vents, Safety parts (AIR BAG COVER) pillar trims and under hood parts. CAD Feasibility in terms of aesthetics, FTN and functional. Tool design review and validation COST ESTIMATION for the Injection Moulds and checking fixtures. Tracking the development activities and Timeline with the suppliers. Interaction with customers on day to day basis for regular updates and feasibility discussions. Leading the tool development team. Supplier EVALUATION Program management. PROGRAM HANDLED IN Sintex BAPL B515 LHD Development of Child parts for Instrumental panel, door and console for Ford Successfully designed and manufactured Longest Bumper for Traveler for Force Motors Ltd. B562 PAB and W201 DAB COVERS for TRW. U301 and S101 Pillar trims for M&M. P405 and FIAT 226 AIRVENTS for FAURECIA. U177 STYLING PARTS TVSM U401 Instrumental panel for M&M GAS ASSISTED INJECTION MOULD (GRAB HANDLES) for U401, S101 and U301 I am the lead of the Design and CNC programming department along with Process validation for the Manufacturing in Tool room Tool Design and validation for the moulds Designing of the moulds like Caps& closures, Food packaging containers, Electrical parts and Consumer parts. CNC Programming. Process Planning and execution. Solving Assembly problems. Attending trails and Troubleshooting of parts. PROGRAMmE HANDLED IN Choice Precitech (I) Pvt. Ltd Design & Mould MFG and Proved the 96-Cavity cold runner Cap thread unwind moulds to M/s Essel Propack with a cycle time of 9.8 sec. Design and developed FLIP TOP CAP moulds of 16 cavity moulds M/s EsselPropack. Design and developed the for the Refrigerator parts Knob and Holders in transfer molding Design and developed MCB switch parts like, Mechanism holder, Dolly bridge and Side covers for M/s Siemens and M/s MDS Legrand. Design and Developed 20Lt Bottle Handle Mold exported to Berry cap USA. 32 Cavity tear off sealing and self-piercing EYE Drop cap for the pride plast. Design and Developed Knob Mould of 8cavity in Noryl material Mold exported to Sri Lanka Program Manager From : February 2020 to March 2022 Company Profile : Manufacturer of various plastic products such as Plastic Moulded Furniture, Extrusion Sheets, Air Coolers, Dustbin Industrial Pallets Design Head From : October 2016 To January 2020. Company Profile : Varroc Polymers Pvt Ltd Dy. Manager Tooling Development From : Jan.2013 to October 2016 Company Profile : Bright AutoPlast Senior Project Engineer From : Jan.2012 to Jan 2013 Company Profile : Wipro Technologies Sr.Engineer Design From : Dec 2006 to Jan 2012 Company Profile : Choice Precitech(I) Pvt.Ltd Tool and Die maker From : August 2003 to Nov 2006 Company Profile : Choice Precitech (I) Pvt.Ltd ________________________________________________________________________________________