plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 6/17/2025 10:51:55 PM ________________________________________________________________________________________ RefNo: CA - 37236 Gender: Male Age: 43 Designation: DGM-OPERATIONS Highest Education Level: Diploma Preferred Location: Dombivali Notice Period: 30 Days Education Details: Internal Auditor Year Jan-2011 CIPET in Plastic Injection Moulding Process Year Dec-2007 Computer Hardware From Govt.Polytechnic Pune Year JULY 2003 Diploma in Industrial Electronics From MSBTE MUMBAI Year JUNE 2002 SSC Board From Pune Year MARCH 1998 Skill Sets: Computer knowledge: M.S. WORD, EXCEL, POWER POINT, TALLY- ERP, SAP Other Achievements: INTERNAL AUDITOR/ TRAINER-IJT/CLTR. I LO LEADER -FROM PRODUCTION.-SECOND PRIZE FOR ILO ACTIVITY. CHAMPION- FOR AUTOMOTIVE CUSTOMER FORMAL Q. KAIZEN TEAM LEADER Work Experience: 15.3 Work Experience Details: DGM-OPERATIONS From : Apr-2018 to till date Company Profile : Manufacturer of PP heat sealed battery containers, covers and accessories for various applications. Job Profile : Unit Productivity To successfully manage the plant Technical operations and take responsibility of Production-output / Yield and Projects Suggesting and implementing change overs to have minimum change over, colour changes, set ups. To ensure Plant O.E.E. +80%,Machine Utilisation +95%,Plant Rejection below 3.5% & Productivity +95% Planning and prioritisation to manage O.T.D.I.F. compliance to customers by timely dispatch of products. Child parts capacity building, planning, and management Outsourcing operations management for capacity and capability analysis and improvisation to meet the demand. Machines to work on standard cycle time, standard weight, and @ targeted unit/kg power consumption Plant Maintenance Implementation of Preventive Maintenance schedule for machines and Utilities, Monitoring and tracking through PM module in SAP. Compliance>90%+ Machines Spare parts Management, Oil quality and Quantity Management, Safety management--Quarterly Audit compliance >98%. Mould Preventive Maintenance--zero down fleshes and maintain standard weight and product dimensions/specifications. Downtime analysis to make C.A.P.A. to improve maintenance management of machines and molds by AM, PM, CBM, and MP design. Improve machines up time> 90% Cost Control Development of alternative material technically suitable to cut down R.M.C. cost . Bring down Manpower cost by Low cost Automation & Value stream mapping of process flow and minimise NonValue-Added Activities, repetitive activities, Motion, waiting, and internal transportation of material, Inventory and storage minimisation. Monitoring cost of labour, electricity and other engineering consumption within budget value as well as standard requirement as well as Variable cost control Changeover cost control & Project Cost Control Manpower Management Team development, proper scheduling for smooth execution, motivate to achieve Production target. Providing/organising training program of plant safety & industrial safety etc. Value stream mapping of Plant process flow to optimise manpower & resources. Project & Capex Implementation Increasing capacity of plant, Upgrade the process for cost effectiveness. Set up / Convert Plant lines in all Unit. Calculations of ROI & get approvals for projects. Currently associated with AJAY GROUP as an whole & in charge INCHARGE of SWR/CPVC/UPVC/UDS -MOULDING PLANT Leveraged skills in managing production activity's & schedules, driving continuous process improvement, minimising downtime & failure rates, maximising productivity & meeting project deliverables Incisive acumen in introducing professional project management practices and streamlining critical planning processes throughout the project life cycle Proficient in developing & executing production as well as new development product & plans to achieve optimum levels of equipment performance Functional capability in improving production rate & increasing up time through root cause analysis, process improvements & optimising MAN-MACHINE-METHOD & implementation of corrective action Outstanding communication & leadership skills that have been put to use in effectively resolving problems & promoting a positive work environment. Having additional knowledge with troubleshooting skill of PVC compounding & formulations to achieve final product quality aspects in terms visuals & functions. Overall plant efficiency, production output, scraps level, input material reconciliations & effective -optimum utilisation of infrastructure & machinery for market /customer requirements. Rearrangement & revision of all resources like man, machinery& infrastructure whenever required. Complete all monthly production targets in terms of quantity, quality & time maintaining production cost. Implementation of new techniques, automation projects & poka-yokes in complete production lines to deliver defect free products to market /customers. Training of shop floor people for O.J.T & class room on process, production & QA areas. Capacity planning, mapping & offloading of work load if required. Playing crucial role right from development of new product up to establishment & market delivery. Maintain & reduce the compounding cost/kg as per the targets with proper validation. Responsible for achieving the manufacturing metrics target as set in the management objective. OEE (Overall Equipment Effectiveness) / FTT (First time through); Safety (Lost time cases).Establishing process standards and new product / process development. Maintain discipline on shop floor .Responsible for production related activities of injection molding shop. Possessing and taking lead in meeting highly dynamic production environment. Strong interpersonal skills and ability to resolve conflicts. Good knowledge on Process Flow, FMEA and Control plan of injection moulding process. Responsible for implementing ISO/TS standards, ILO Act TPM initiatives, 5S initiatives and other continuous improvement activities. Capacity mapping & scheduling production as per customer schedules. Off loading of Tools to vendors. Production follows up with vendors. Discussion & resolving vendors Technical issues related to production & tooling .Co-coordinating with all supporting dept. to achieve the set production target. Guides activities and personnel in order to achieve quality production, on schedule and at the lowest possible cost. To Train & evaluate workmen to meet the job requirement Provide direct supervision to production and/or hourly employees such as operators, materials coordinators, assemblers, technicians, etc with responsibility in one or more process operations (technology area) . Cultivates and leads a team environment for employees by encouraging and implementing cross training programs, cooperation, innovation, flexibility and teamwork. Schedules production, determines priorities, allocates work assignments, communicates expectations and monitors workflow. Adjusts production schedules in order to meet sudden demand or slow down in customer orders. Conducts performance evaluations and feedback to employees. Utilises corrective action to resolve conflict and inappropriate behaviours. Reduce CT below Tack time of operations. Establishing of internal standards. Reduce Mould / Tool change over Time. M/c Capacity Mapping. Distribution of capacity through m/c.New mould Trial. PPAP RUN of new developed Product Experience in leading one or more related areas: - industrial engineering, production, methods, projects, planning & procurement. A self starter, capable of motivating team members & peers. A good team player, communicating openly and comfortable to work across boundaries - Knowledge of distribution processes, quality systems, tooling & tool design, total preventative maintenance and facilities. - Knowledge ERP system- Experience in planning, organising, and implementing engineering projects and new products. Assessment of new production techniques to Increase productivity & best utilisation of available resources Organises and implements cost reduction programs to ensure efficient utilisation of labour, materials, and equipment. Reviews operating costs, determines production waste, and recommends cost saving strategies and implements cost reduction programs. Run Dept.as an individual profit centre with intention of reducing operation cost. Effective manpower planning through analytical approach. Reduce non value added activity, waste, Cycle time Reduction. Break down time analysis on daily and monthly basis. Design and manufacturing assly line & its modification Attend to the major breakdowns, do troubleshooting and ensure safety .Exposure in Hot Runner system and Maintenance of mould .Identify corrective action based on P.M. Downtime & Rejection % data. Trains employees on all aspects of the manufacturing processes and operations. Provides employees with proper tools, equipment and information including any changes that may affect their work. Ensures a safe work environment by reviewing production standards, requirements, and recognising and resolving safety-related problems. Ensure employees receive training as specified. Provides effective communication to employees through crew meetings, electronic mail, etc. Completes housekeeping audit and job safety analysis on a regular basis. Participates in the site emergency squad activities.Interact with Material planning, Quality, Purchasing, HR and Maintenance functions to effectively carryout day to day activities Reviews product quality of functional and physical specifications to meet customer requirements. Utilises available resources to resolve process, maintenance, equipment and/or related technical problems. Oversees changeovers to achieve maximum Efficiency. Analyses and interprets statistical data and charts to identify trends and determine improvement plans. Communicate and follow-up on quality concerns and process/operational changes with appropriate staff. Achieve daily, weekly, monthly& yearly production & Rejection Control Limit Target. Implements advanced working knowledge and interpretation of corporate and plant policies and procedures. Ensures shift administrative activities such as time reporting, attendance control, vacation planning, overtime, etc. are properly implemented and documented. Ensures raw materials and other supplies are ordered and delivered in a timely manner. Coordinate the activities of outside interests such as maintenance, contractors, visitors, etc. Participate in assigned team functions and projects. Understanding Hazardous Material Regulation Coordinate with PPC Dept. for making production plan against shortages .To achieve daily Production target.To ensure productivity at shop-floor by technicians.Maintain Quality Standards as per customer requirement. Controls the rejection at various stages of production. To maintain the plant in proper condition. Coordinate with other functioning Depart. Ensure welfare & motivation of subordinates. Arrangement of manpower at various stages in shift. Ensure efficient utilisation of manpower. Control on wastage of raw material & consumables.Implementation of production plan in from PPC at shop floor. Ensure productivity. Control In process rejection. Troubleshooting of process related problem on machines. Making manpower alternation arrangement. for better performance. Giving on job training to operators about defects of plastics & running parts.Looking after team of Service Technicians providing service support for the various industries in Pune,Nagar,Solapur, Kolhapur, sangli. Satara from the Service Hub situated at Pune. Looking after critical & chronic issues related to breakdowns of units at the region. Giving Service Support to Service Engrs,& Technicians at site. Arrange Service Engrs or Tech.for breakdowns at customer site. Execution & commission the projects in a field as per schedule Looking after Head Service Hub situated at pune for Construction &Mining Techniques, Air Compressor, and Pneumatic Tools.Involved in Installation & startup of Service Hub from Start to end. Troubleshooting, Development &overhauling of units of customer from site. Installation commissioning of units at field My Strength: Strong in grasping of any knowledge & system. Quantity of Output: Output is always of high standard, maintain performance throughout & assign completion in stipulated time. Quality of Output: High quality of output, Do a first class job at every time. Attend the work at cost inconvenience, always on job. Job knowledge: Expert on own job & well all related jobs. Well balanced Background & Education, Eager to learn more to keep in touch with latest developments. Good knowledge on injection molding & PVC compounding process. Attitude: Flexible & Keeping interest in latest industrial standards & seeks professional responsibility. Quality Assurance & Certification Maintain constant quality product, Innovation & Implementation which reduce the operation cost as well as smooth execution in process. ACHIEVEMENTS Reduced waste by doing waste management & waste utilisation by implementation ZERO WASTE & 3R methodology in shop floor. Successfully executed plant expansion / modification / up gradation projects such as re-shifting & restart up of new & old machinery ,modification in plant layouts, erection and commissioning of plastic moulding as well as extrusion plant Escalated Overall Operating Efficiency (OEE) in between 75- 80 % through starting of analysis of operational variables & capture of lost information Recognised for increasing in-plant capability by 16 % through effective planning, implementation predictive maintenance & technical modification in cooling system. Automotive Customer VW,IAC International, SMR ,Jindal Soft,Taco-IPD, Minda Lighting, Minda Switch,Minda Valeo,Minda Electronics,Mindarika,Excel Automotive Injection Moulding Machine - VERTICAL INJECTION MOULDING MACHINE-JSW-70 TSUPER MASTER- SM-50 T,90 T,150 T,250T, 350T, 450T & RU-90T, Electronica-110T, ARBURG-200 T,160 T,80 T,100 TFERROMATIC-150 T,250 T,350 T,450 T. RM PROCESSED: Thermoplastic-PP,ABS, ASA,PBT,PC,PC+ABS,PMMA,NYLON ,NYLON+GF,POM,TEFLON,PC+TEFLON,TPE,TPU,HIPS,GPPS, MINLONThermoset-MFC ,PFWhite goods customer-LG, Thermo-products, Starion, Videocon, Varroc, Ohsung, Automotive CustomerTaco-IPD, Tata Ficosa, Minda, Visteon, Groupo- Antolin, Tata Yazaki, Tata Toyo Radiators, Injection Moulding Machine - SUPER MASTER- SM-250T, 350T, 450T & RU-110T FERROMATIC-150 T,250 T,350 T,450 T,660T. RAW MATERIAL PROCESSED:PP, GPPS, HIPS, ABS, NYLON, PC, ASA, MINLON,PC+ABS,NYLON+30-40 %G.F Sr. Manager.- Moulding From : Jan-2014 To Apr-2018 Company Profile : Manufacturer of quality products like UPVC, CPVC plumbing pipes & fitting for (hot & cold water pipes), PVC pipes and fittings (for cold water) and SWR Pipes and Fittings (for drain and waste), Agri pipes fittings for Agricultural high pressure application. Dy.Manager.-Moulding From : Jan-2012 To Jan-2014 Company Profile : Sam Mfg. Ltd., Chakan MIDC Sr.Engr.-Production From : Jan 2010 To Jan-2012 Company Profile : Sellowrap Ind. Pvt. Ltd Future Goals: Seeking a challenging position in the organisation where I can use my skills, knowledge,experience, leadership and creativity towards making the significant contribution to the growth and development of the organisation, so as to obtain excellence in a growth oriented organisation. ________________________________________________________________________________________