plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 5/3/2025 9:35:30 AM ________________________________________________________________________________________ RefNo: CA - 33581 Gender: Male Age: 39 Designation: Manager ? Maintenance Highest Education Level: Masters - Degree Preferred Location: Haridwar Education Details: M. Tech in Electrical Engineering from Monad University. B.E. in Computer Science and Engineering from Kumaon Engineering College Dwarahat with aggregate of 66% marks. PGDBA in Business Management from ICFAI University. Skill Sets: Accomplished PLC and HMI program for Thermal unit of MPPGCL- 210 MW(ANNUPPUR ,Madhya Pradesh). Accomplished PLC and HMI program for Thermal unit of LANCO INFRATECH-300 MW x 2(CORBA ,CG). Accomplished PLC and HMI program for Thermal unit of NTPC-500 MW(SIPATH,CG). Work Experience: 15.6 Work Experience Details: Manager Maintenance From -April21 to till date Company profile -leading manufacturer of plastic,steel and melamine products using plastic injection molding, power press techniques. The Major product of the company are themowares,Housewares,Melamine utensils,Steel bottles, Thermo steel, kitchen wares etc. Job profile - Lead maintenance activities of all 3 units. Ensure planning and adherence of preventive & predictive maintenance and beak-down maintenance activities of machines. Check and scope of saving in the UPCL billing. Maximum demand control management. Ensure yearly Services of Utility Equipments like: VCB/ACB/Transfromers/D.G/COMPRESSORS/CHILLERS/STACKES/FORK LIFT/HAND PALLETS Ensure daily/weekly checks for DG/Transformers/COMPRESSORS/COOLING TOWERS/AHUS. Yearly inspection for the Plant Earthing values by A class contractor. Tracking of the expenses and monitoring of the budget for maintenance. Implementation of the maintenance procedure and changes as per the requirement. Plan and manage all repairing and new installation activities. Ensure safety precautions has been taken during the maintenance activity. Generation of new ideas for cost effective maintenance activity. Monitoring of the inventory with predefined monthly schedule/Calendar. Manage relation with the customer and arrange meeting with them to resolve their issues on time. Analysis of the major issues and daily GENBA activity with team of all 3 units as per monthly schedule /Calendar. Identification of the area of improvement in ongoing process of all 3 units along with the Warehouses. Implementation of the new projects given by the management. Monthly review with all 3 units maintenance in charges as per the schedule/Calendar. Monitoring of the energy consumption pattern of the machines and equipment on daily basis and taking actions accordingly. Weekly meeting with the purchase team for the follow up of the critical material. Selection of the projects on previous year breakdown data. Carried out low cost automation project in the plant. Preparation of monthly MRM PPT. Carrying out project planning, execution, Erection, testing & commissioning. Taking care of monitoring & review of MTTR & MTBF, energy conservation by involving in regular plant energy audit and daily monitoring basis. Looking after planning, reviewing, maintaining the equipment performance monitoring record and planning for possible kaizen works. Development of different training module to train new trainees Deputy Manager From - July11- Mar21 Company profile - One of leading partners in Aluminum Die Cast, Machined and Painted Assemblies to Hero Motocorp, the Largest Manufacturer of Two Wheels in the World. Job profile- Executing planning and adherence of preventive & predictive maintenance and beak-down maintenance activities of machines like HPDC,VMC, CNC, Melting Furnace, Air Compressor, Generators & other utility equipment. Carrying out project planning, execution, Erection, testing &commissioning of HPDC machines. Handling New Projects/ Modification Jobs,planning for reducing break down and continuous improvements. Taking care of monitoring & review of MTTR & MTBF, energy conservation by involving in regular plant energy audit and daily monitoring basis Looking after planning, reviewing production meeting, maintaining the equipment performance monitoring record and planning for possible kaizen works Involved in controlling & planning of materials for reducing the repair & maintenance cost. Involved in TPM activity , core team member for JH and KH pillar. Highlights: Successfully completed installation of VFDs on 27 HPDC machines and achieved reduction of 30% power saving. Reduction of power consumption in holding furnaces of HPDC by 10 % by monitoring of the furnace body temperature and relining of the equipment. Monitoring of the energy consumption pattern of the machines and equipment through the ZENATIX(Energy monitoing system). Introdcution of the Time base Replacement and condition based monitoring sheet in HPDC. Operated as a member of energy saving project team which resulted big savings in many areas by reducing process steps(NVA), Heat recovery process, LED light installation & auto On/Off, VFD installation, Heat loss protection, automation in cooling towers, speed optimization etc. techniques. Calculation of the FAD and % leakage test to save the power cost of the air compressors, one compressor running cost saved through this activity. Performed Cooling tower efficiency test and takes projects to save the power consumption and production process enhancement. Accomplished modification of SPMs from old Messung PLC to Mitsubishi control. Engineer From- April09 - July11 The Indure Pvt. Ltd., G.K. ________________________________________________________________________________________