plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 6/1/2025 5:53:41 PM ________________________________________________________________________________________ RefNo: CA - 30529 Gender: Male Age: 35 Designation: Assistant Manager Quality Highest Education Level: Graduate - Degree Preferred Location: Dehradun Notice Period: 30 Days Education Details: B. Tech Mechanical Engineering from Uttaranchal Institute of Technology. Dehradun in 2011 woth 72.72% 12th (Inter) from I.S.C St. Xavier?s Sen. Sec. School. Chandigarh in 2007 with 61.83% 10th (High School) from I.C.S.E Sacred Heart School. Moga (PB) in 2005 with 63.50% Skill Sets: Professional Skills Excellent working knowledge of Quality Systems. Strong leadership, problem solving (including root cause analysis). Strong communication, organizational, interpersonal and analytical abilities. Ability to understand timelines and current program status. Ability to use statistical techniques/applications to solve quality issues. Ability to strategize and implement solutions. Core Tool Knowledge (APQP, PPAP, MSA, SPC, FMEA). Problem solving Knowledge (8D, 5Phase, Root Cause Analysis etc.) Ability to effectively manage employees, vendors and customers. Work Experience: 13.8 Work Experience Details: Assistant Manager Quality From 21-June-2019 till present Company profile- manufacturing of PP heat sealed battery containers, covers and accessories for various applications. Job profile- Work cross-functionally to drive continuous improvement processes of both products and systems. Maintain quality objectives relative to business, product, and customer expectations Certified Internal Auditor for Integrated Management system (ISO 9001:2015, ISO14001:2015 & OHSAS 18001:2007). Provide hands-on management of the elements of the QMS (Quality Management System.). These include quality action plans, corrective actions, supplier quality management, customer complaints, standard work, audit processes, standard procedures, test methods, and process controls. Act as the lead plant representative for any meetings or interactions with customers as it relates to product or service quality. Develop a Quality culture that will drive Zero PPM and Zero Customer Complaints performance. Foolproof innovations to eliminate rejections. Creating awareness for 5S, 3R and KAIZEN Principles. Introduce and maintain a quality training administration system. Responsible for operations-level reporting on the performance of the quality system to management for review as a basis for improvement to the quality system Develop a Quality culture that will drive Zero PPM and Zero Customer Complaints. Performance Responsible for handling customer complaints related to quality using various tools like Fish-bone diagrams etc. Maintaining quality data, providing operations with reports and utilizing Pareto analysis to drive performance improvements. Vendor Process Audits (For Resolving Issues). Having practice of Increasing KPI?s (Key Performance Innovations). Handling assembly line/customer complaints, making 8D reports (root cause and why why analysis) for the same and implementing corrective and preventive actions (CAPA). Performing time study and process study for continuous improvement of processes at various shops and assembly lines (Kaizen methodology). Reduce operator fatigue by Assembly line layout modification and Line Balancing. Determining the capability of various processes using SPC Techniques . Making Drawings in Auto Cad-2010 (2D & Isometric Drawings). Providing Group/Individual Training to Shop floor members/Operators. Using Poka-yoke methodology to solve problems related to operator faults. Conducted workshops, educating employees on their impact in the quality control process. Collaborated with engineers in the development of projects, ensuring all aspects of project met client needs and quality standards. Making control plans and work instructions for assembly operations for various products. Destructive testing performed such as Burst Test, Thermal Cycle Test, Fatigue Test, Salt Spray Test, Clogging, brazing Test, Swaat Test, Ball Drop Test, Ash Content, Melt Flow Index, Strength Test, IzodImpact Test, GSM Test, Colour Spectrometer (Colour Cabinet). Preparing Monthly MIS, Maintaining quality data, providing operations with reports and utilizing Pareto analysis to drive performance improvements. MoM with Supplier Issues. Organizing a Team work. On line and offline Product & Job training Professional Activities Certified Six Sigma Green Belt. Certified Internal Auditor for Integrated Management System based on (ISO 9001:2015, ISO 14001:2015 & BS OHSAS 18001:2007). Knowledge of Plastic Injection Moulding Process. Knowledge of CNC Punching and CNC Bending Machines. Leader of NWT (Natural Working Team). Knowledge of ERP (Enterprise Resource Planning)---Microsoft Dynamic Nav & AX-2012. Knowledge of KAIZEN, 3R, 7QC TOOLS, UPH, UPPH, OEE, LINE BALANCING, FIFO, FOOL PROOFING. Knowledge of sheet metal in press shop. Quality From 03-Dec-2014 to 17-Jun-2019 Company profile- prominent solution provider for Air conditioner OEM/ODM Industry in India Gilard Electronics Pvt Ltd From 09-June-2012 to 30-Nov-2014 Amber Enterprises India Ltd From 01-July-2011 to 30-May-2012 Professional Projects Undertaken Successfully improved the LOB% of Indoor Assembly Lines of RAC for Voltas Brand from 59% to 74% with improvement of UPH from 85 to 122. Manpower reduction of 12Nos. from sub-assembly line in moulding section by using Tool of improvement & also improving the productivity. LCA (Low cost Automation) project successfully completed by implementing small improvements with very less cost involvement. Responsible for coordinating with other departments like stores, Maintenance, Planning department, Quality in day to day activity for better operational requirements and to follow the Improvement Plan. HIRA (Hazard Identification & Risk Assessment) OHSAS 18001:2007 & Aspect impact. EMS (14001:2015) implementation in order to reduce the risk & improve the safety upto 100%. Technical Skills Operating System :MS Office, Internet surfing, SYMIX-Software. Software Known :Auto Cad-2014, CNC Programming (Tru-Punch) (Tru-tops). Knowledge of :Integrated Management System based on (ISO 9001:2015, ISO 14001:2015 & BS OHSAS 18001:2007). ________________________________________________________________________________________