plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 5/9/2025 10:20:27 PM ________________________________________________________________________________________ RefNo: CA - 24450 Gender: Male Age: 54 Designation: General Manager Highest Education Level: Masters - Degree Current Gross Salary: 2200000 2200000 /Annum Expected Gross Salary: 2860000 2860000 /Annum Notice Period: 30 Days Education Details: Pursuing MBA(Finance), IGNOU? Post Graduate Diploma in Management (PGDIM) From IGNOU in 2009 Post Graduate Diploma in Information Technology and Management From All India Management Association, Delhi in 2000 ME in Polymer Technology From Delhi College of Engineering, Delhi in 1996 M.Sc. From Rajasthan University, Jaipur in 1993 B.Sc. From ?Maharaja's College, Rajasthan University, Jaipur in 1991 Skill Sets: A post graduate engineer with proven credentials for The development & Deploytment of QMS as per International Standards? APQP activities? Deployment of Excellence models like Dubai Quality Award across the organization? SPC studies Implementation & Deployment of Quality Assurance activities , Quality Planning, Development, Extrusion/injection moulding knowledge/rubber compound formulation development, Quality Excellence model requirements Six sigma green belt Expertise to lead quality as well as new product development management in complex projects in the International arena in line with International quality standards Work Experience: 28.3 Work Experience Details: Deputy General Manager - New Projects & QA Since Feb 2008 Company Profile: Manufacturer Of Electrical Fittings And Other Precision Engineered Solutions.? Job Profile: In charge of Quality function and involved in improvement activities in addition to product evaluation, product certification and incoming, in-process & finished product testing. also responsible for third party certification and liaison with test labs for testings as per international standards. Planning & establishment of quality system for new projects & new products for High Pressure Die Casting & Sand casting operations Assessment & improvement of Quality systems for existing products Development of APQP documents like PPAP, PFMEA, Control Plan, Process Flow diagram Gauge development for new projects/ new products & new bought out items Co-ordinate with external test labs for Gauge calibrations & Material chemical composition analysis MSA studies for new gauges SPC studies for new projects/new products Defect & rejection analysis & development of corrective actions to reduce the rejection for new projects/new products Customer complaints & customer end ppm analysis & solution for new projects/new products Regular functional & performance testing for UL listed parts Supplier performance monitoring & improvement for existing & new bought out items Achievements: Started MSA studies for new gauges Achieved timely project execution for new product development for new & existing customers for new parts/alloys leading to sales revenue in the tune of approx. $ 40K per month & production volume of approx. 9 ton per month Established & implemented set up approval activities in foundry (die casting & sand casting) & post-foundry (machining, assembly) operations Started supplier performance monitoring & improvement activities Achieved >90% first time approval for new sample submission Achieved >90% first time approval for pilot lots Manager - Quality Engineering 2005 to Jan 2008 Company Profile: Exporter Of Rubber Profile Trader Of Silicone Sealants Manufacturer Of Rubber Gasket, Rubber Profile, PVC water stops. Job Profile: Responsible for Quality System development & implementation, implementation of Excellence model across the organization & applying for Dubai Quality Award, Continuous improvements & MR for ISO 9001:2000 Plan quality standards for new products & processes Develop new formulations and line trials Co-ordinate with test labs for 3rd party testing to support long term testing agreements. Plan, develop and execute all tasks essential for preparation and documentation to represent the company for various quality excellence awards like Dubai Quality Award, MRM Business award and SKEA. Align product quality in line with international standards like DIN 7863/BS 4255/ASTM C864/ASTM C1115/BS EN681-1/BS 5400 etc. Maintain cordial relationship with clients, respond to queries and provide suitable solutions. Represent the management for ISO9001. Conduct pre-despatch and in-process audit and inspections. Ensure proper planned training is provided to the staff to attain excellent quality output Achievements: Spearheaded to start production of silicone moulding products, a new product range. Played a significant role in the company's attainment of the Prestigious Dubai Quality Appreciation Program award for the year 2006 cycle of awards. Applied significant amount of dedication to bag the approval for a new product line, REKA rings for GRP pipes as per BS EN681-1 from Sewerage Planning Commission, Abu-Dhabi.? Successfully developed Neoprene compound for Elastomeric Bearing Pad applications as per BS 5400 & AASHTO requirements. Orchestrated the complete set up of testing lab & test instruments (Rheometer/Tensile Tester/ Compression set/Heat ageing properties). Planned and developed 45 Shore A an Extrusion Grade EPDM compound. Initiated and implemented quality checks and evaluation of new products so as to align with relevant quality standards and take necessary corrective measures for flaws identified.? Developed and implemented the product certification method by actually gauging the product performance and service life. Successfully reduced the sales return ppm by 50%. Attained the effective implementation of 5S practices and visuals at work place. Asst. Manager 2000 to 2004 Company Name: AVS, Henkel Teroson India Ltd. Job Profile: Heading the extrusion facilities. Responsibilities are production planning, Raw material planning, despatch, new product development, productivity improvements and monitoring, QS9000 documentation Planed and implemented the development of new products and processes. Conducted the planning and development of raw material/packing material. Arranged for the appropriate mode and timely despatch of materials to meet customer requirement schedule. Developed & implemented recyclable packaging method & materials for MUL, Hyundai Motors & Toyota. Devised APQP documents like FMEA, Control Plan, Flow chart etc. Monitored and implemented improvement measures to enhance production. Worked on the improvement of new products, dies, new processes and trouble shooting methods. Ensured product quality in line with QS9000 quality standard. Achievements: Pioneered to design and implement the production of the extrusion facility. Attained the business for development of parts for Ford India on the newly set extrusion line. Obtained business for producing a new product epoxy stiffners for Honda SIEL Car India Ltd and General Motors India. Successfully developed local production facility of Anti Flutter Mastic for Tata Motors & M&M; Arranged for the successful development of production facility for Door Foil Adhesive for Tata Motors and MUL. Built up and implemented quality standards for product output resulting in reduction of rejection level in extrusion plant by 1.5%. Enhanced productivity by 66% by applying stringent and improved production processes in the extrusion plant (attainment of 500 mtr/manhour from a mere 300 mtr/manhour). Increased plant capacity by 200 MT p.m. by initiating for the installation of 2.5 KL and 5.0 KL blenders. Improved the cleaning efficiency and lower change over time by designing and developing the high-pressure jet pump for blender cleaning Senior Engineer - Compounding 1996 to 2000 Company Name: BTR Wadco Automotive Ltd. Job Profile: compound formulations, mixing, new developments, productivity improvements & cost reduction trials, testing of incoming & in-process material Achievements: Played the key role in developing compounds and formulations based on NR. EPDM, NR/SBR and Eicholorohydrinethyleneoxide (ECO). Determined formulation for hoses based on EPDM and ECO and their production process in the injection moulding. Worked on and attained the successful completion of the project on development of improvised production processes and reduction of rejection by establishing stringent quality standards. Successfully developed new product on injection moulding machines for Ford India Ltd., MUL, Fiat, Daewoo and Tata Motors. Development of compound formulation & injection moulding process for the parts for the purpose of exporting- Ford Bentler. Designed new processes to reduce curing time and cycle time at the time of injection moulding which lead to enhanced productivity. Formulated NR compound while meeting stringent ozone test requirements for MUL. Additional Information: Training: Certified internal auditor for Integrated Management System (QMS, EMS & OHSAS) Participated in the "Quality Mission" workshop organised by CII, Jaipur unit for industry visit to NEC & BOSCH India Ltd. in May'2009. Certified six sigma green belt holder. Attended workshop on PFMEA 4th edition in year 2008? Participated in the workshop for Dubai Quality Award conducted by Dubai Quality Award Secretariat. Trained extensively for 2 weeks on Compounding and mixing at BTR Trowbridge, England. Certified for successful completion of Training on ISO 14001 and certified Internal auditor for TS16949 by TQMI. Attended training on Six Sigma conducted by Omnex Participated in Behavioral Leadership Initiative Training & Quality Leadership Initiative for SPC in Henkel and was awarded the white belt for SPC. Underwent 4 days extensive training on Program Management conducted by International Business Development Division, BTR USA. Trained for optimization of formulation through a workshop on Design of Experiments (Factorial Experiment Design). Future Goals: Impart strategy and directions to the Organisations production on international level of quality standards and enhance productivity through the development of advanced and efficient process lines. Seeking managerial position in the senior level in manufacturing industry to ensure cost efficiency and quality ________________________________________________________________________________________