plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 5/4/2025 5:08:56 AM ________________________________________________________________________________________ RefNo: CA - 21327 Gender: Male Age: 40 Designation: Senior Engineer Highest Education Level: Graduate - Degree Notice Period: 30 Days Education Details: B.Tech (Mechanical) From J.R.N University (Rajasthan) in 2014 B.Sc (PCM) From Maharishi Dayanand University (Rohtak) in 2009. H.S.C. From Haryana Board (Bhiwani) in 2004. S.S.C. From Haryana Board (Bhiwani) in 2002. Skill Sets: Thoroughly experienced in all aspects of Quality Control, In Process & Finished Products. Excellent analytical, troubleshooting, interpersonal, relationship building and team building skills. Good Knowledge of Rubber & Plastic Testing and improving quality of products. Good Knowledge of MSA, S PC, Control Plan, FMEA, PPAP & 7QC Tool?s. Ability to handle multiple tasks with good organizational skills. Self motivated and highly organized with good time management skill. Self disciplined. Positive attitude with good decision making skills. Possess good monitoring and supervisory skills. Good Command over written & verbal communications. Fundamental knowledge of Computer. (Ms-word, Ms-Excel & Ms-PowerPoint), Internet, ERP. Work Experience: 17.7 Work Experience Details: Senior Engineer (Q.C Department) Since Nov 2011 Company Profile: Is an ISO/TS 16949: 2009 certified Company. It?s engaged in manufacturing of automotive fuel transmission products likes Hoses & pipes. Brake pipe assembly, Fuel lines, Fuel injection pipes, Low pressure & High pressure hose assembly, Power steering hoses & Rubber hoses & Fabricated pipes are the main products supplied to the customers like Cummins USA & India, International Truck & Engine Corporation USA, JCB UK & India, Tata Cummins Ltd, MSIL, Tata Motors, Hyundai Motors, Ashok Leyland, Hero Moto Cop, M&M, Volkswagen, TAFE, Greaves Cotton ltd. Job Profile: Responsibility of Test Feasibility study at development phase & Process validation plan for new product. Responsible for prepare test plan for new product as well as existing product as per customer std. as well as international test standard. Create/Modify the SOP and W.I for testing. Perform Raw material and product testing (Pressure test, burst test, endurance test) in development and production phase as per the test plan. Create Test reports for existing and new parts. Work with Product Engineering team in development to understand the test requirement & accordingly prepare. Coordinate with supplier and other test centre. Responsibility for developing new fixtures & tool for testing. Prepare Calibration plan as per use of the instrument. Responsibility for calibration of all instruments & gauges and laboratory test instruments of the plant. Maintain Standard in laboratory. Responsibility for making receiving and despatch item test report, MTR & maintain Records. Responsible for preparing Quality documents like Standard Operating Procedures, Work Instructions, Process Flow Chart, Process FMEA, Control Plan, Operation standards, job set-up approval etc. Responsible for Product audit & Process Audit. To eliminate the all non-conformities, which are rising during audits by internal / external (customer) auditors. Responsibility of in process and final inspection of part as per sampling plan & record maintaining. Maintain 5S in shop floor, test lab and work Palace. Responsibility of man power handling and arrange training schedule for Q.C Inspectors. Responsible for in process Quality improvement by reducing the variation in process through using of QC Tools, Kaizen, CAPA etc. To conduct the SPC & MSA study. To establish and monitor of all activities of ISO/TS: 16949-2009. Strong follow-up of all activities relevant to other departments. To compile & meet System & Customer specific requirements in organization. To present the monthly reports of Quality Cell Performance like as Customer PPM, Internal PPM, and Quality Costing etc. Take active participate in Route Cause Analysis of failure. Assisting in customer support & customer complaint handling. Responsibility of analysis of in house line rejection. Responsibility of analysis warranty failure at customer end. Engineer?(Q.C Department) June 2010 to Nov 2011 Company Profile :?Manufacturer of automotive safety system parts and Body Sealing Parts. Major products are, Airbags, LEDs, Fuel cap, Body sealing parts etc. Currently manufacturing Steering wheel and Airbags for MSIL, as well as body sealing (rubber product) for MSIL and HSCI. Job Profile :? Responsible for Preparing Incoming Inspection Standards for new and changed parts. Responsibility of Cross inspection of incoming material. Making work instructions so that everyone can understand the Process easily. Making incoming and dispatch item test report & maintain Records.? Testing preparation of body sealing & safety system Parts and maintain records. In ?process inspection of body sealing products & Safety System. Process data observation sheet preparation and controlling of ?non-conformity products First Part Approval/Set up approval for every component.? Maintain 5S in Shop Floor and Work Palace. PPAP documentation & Updating as per ISO /TS 16949? Control of non-conformities at shop floor. Problem analysis at customer end and taking corrective & preventive action against the problem Improvement activity at supplier end by implementing different quality tools. Conducting quality review meeting & quality maintenance pillar? Continual improvement in product quality through kaizen & poke-yoke. Junior Engineer (Lab & Q.C Department) Aug 2007 to June 2010 Company Name :?Bony Polymers (P) Ltd Company Profile : Is engaged in the manufacture and supply of the Rubber Moulded Part?s, Rubber to Metal Bonded Part?s, Non Asbestos Friction Material, High Pressure Hoses, Hose Assemblies and Fuel Tubes, Moulded Hose, Hydra Mounts, Engine Mounts, Bushes & Railway Parts such as: Elastomeric Pads, Side bearer pads, Constant-Contact Side bearer Pads, High Capacity Buffer- Spring, L/K Type Brake Block, Air Brake Hose Coupling for Brake pipe & Feed pipe. Job Profile :? Cross inspection of Incoming Material.? In ?Process Inspection of railway products. Controlling of Non-Conformity Products. ? Identification and Tractability of ?process and component Process Data Observation sheet preparation to monitor the effectiveness of the running operation. Process time study of component for continuous improvement First Part Approval/Set up approval for every component. Making Internal testing plan and Sampling & Testing as per plan. Preparing all customers Product Standard/ Test Reports. Finished Product Testing of Railway and Automotive Parts. Joint Inspection with Respective Customer? Maintain Record of Internal & External Testing of Railway Parts. Attending customer complains-preparing customer feedback form. Well knowledge about Injection, Blow transfer, Compression vacuum moulding machine and process of all machine. Tests familiar: Hardness, Specific Gravity, Ash Content, Heat Resistance, Oil Resistance, Fuel Resistance, Compression Set, Tensile strength, Elongation, Open Atmospheric Test, Cold Resistance. Bond Strength, Vertical & Horizontal Deflection, Tear load, Endurance Test Adhesion , Pull out, Deformation, Vacuum Collapse, Burst Pressure, Leakage, Bend Test Instruments Operating knowledge: Electronic Universal Tensile machine (Instron & Shimadzu ), Melting Point Apparatus, Hardness Tester (Sh?A & Sh?D), Torsional ?fatigue machine (Torsion), Ozone Chamber, Electronic Densimeter, Millipore Test Apparatus, Impact test M/c , Soxhlet Extraction Test M/c, Low Temperature Testing, M/C, Endurance Testing M/C, Burst Testing M/C, ?Height gauge, Vernier calliper, Melt ?Flow Index Test M/c, Pull load test m/c and Special Purpose Test Machines etc? Achievements: Successfully completed DVP of Fuel Lines and Air Brakes Lines for TML, M&M, Ashok Leyland and Fuel Lines of TML Renault-Nissan, Volkswagen, TAFE, Greaves Cotton, TCL and get the green report. Successfully maintain the In-process Quality & Product Testing Lab. ? Successfully ?controlling ?the in process rejection and non conformity? Successfully completed the Quality Control Targets and Quality Specification as per the requirements. Successfully handling the Internal Quality problems& Implementation as per requirements. Area of interest: To play a role in assisting technical professionals and staff in measuring and testing product quality. To generate innovative plans & Strategies for the purpose of developing quality products. Future Goals: To enhance my professional and technical skills by associating myself with a reputed organization and contribute towards its development ________________________________________________________________________________________