plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 5/2/2025 9:10:14 PM ________________________________________________________________________________________ RefNo: CA - 17211 Gender: Male Age: 34 Designation: Production Manager Highest Education Level: Masters - Degree Education Details: MBA in Operations (Distance Education) in 2015 Skill Sets: A result oriented professional with 9.6 year of experience in managing the complete plant operations encompassing production and quality assurance functions. Experience in manufacturing of different Masterbatcches (Color, White, Black, Additive, Filler master bathes and Medical grade PVC compound, Cable grade PVC compound & General grade PVC compound. Expertise in implementing cost saving measures to achieve substantial reduction in terms of man days, production cost, raw materials and energy consumption. Proficient in spearheading production operations and taking cost-saving initiatives to optimize efficiency of machines and enhance productivity. Keen understanding of the formalities and implementation of quality systems and complying with the norms of regulatory authorities. A keen strategist and planner with skills in conceptualizing and effecting process initiatives to enhance plant efficiency and productivity. An excellent communicator coupled with exceptional interpersonal Work Experience: 12.9 Work Experience Details: Manager- Production Since April? 2014 to Present Company profile- Manufacturer of Masterbatches, Pvc Compound (Medical Compound, Cable Compound) Job profile- Manage the manufacturing of Masterbatches of PE, PVC & Engg plastics and ensure product quality to demanding standards. Planning, Organizing, directing and controlling manufacturing activities for better yield, productivity and with quality. Lead team of production officer/supervisor/ operator?s/contract employees and be responsible for day to day operation. Use data driven decision making to adhere to production schedules, maximize equipment uptime, effectively utilize manpower and ensure product quality to demanding standards. Provide technical leadership in masterbatch/compounds, extrusion, processing and troubleshooting. Coordination with maintenance, logistics, lab and back office for effective and smooth operations for productivity enhancement. Scale up the production through rejection analysis and controlling rejections & W.I.P. Constantly working towards achieving monthly and Annual production targets. Initiating and executing improvement, analysis, corrective and preventive actions as regard the quality of products, process and system. Oversees employee training for safety and performance Sets manufacturing goals and monitors plant performance with the Production In charges, Trainers and Schedulers. Reviews manpower requirement and coordinates staffing with the HR Manager. Responsible for maintaining, managing, protecting and controlling all plant and operational assets, machinery equipment?s ensuring efficient functioning. Monitor and control site infrastructure, billing processes and inventories Other duties as assigned by the Management. Safety: Conform with and abide by all regulations, policies, work procedures, safety rules and instructions. To monitor and ensure the proper functioning of all machines under the safety control parameters To educate and train workers on a continuous basis on safety and tool/machine up gradation and discipline. To prevent employees from adopting wrong work and carrying out unsafe practices Engineer-Production Since June 2012?to March 2014 Company?Profile: Manufacturer of Masterbatches, Pvc Compound (Medical Compound, Cable Compound)? Job Profile: Distinguishing efforts towards handling the complete production process, system implementation & productivity improvement in the organization. Scale up the production through rejection analysis and controlling rejections & W.I.P. Constantly working towards achieving weekly & monthly production plan. Initiating and executing improvement, analysis, corrective and preventive actions as regard the quality of products, process and system. Man Power Management? Standardization of processing parameters & methods Trouble shooting ? Mechanical or Processing problems Implementing corrective & preventive actions Attainments: Achieved record production of 425 MT in a month of December 2015.? Successful commissioning of STEER OMEGA-60,? Successful commissioning ?of SCADA P.L.C Control System with full auto mode Enhanced the output of machine by changing the S.O.P? Reduction in per kg electricity consumption cost with the help of lean production system. Reduction in machine down time by implementation of autonomous maintenance system. Color (Shade) matching. Proficiency Forte: Production Management: Implementing production plans & schedules, arranging resources to ensure achievement of targets as per budgeted parameters.? Maintaining production volumes through constant interaction with sales teams. Developing new process concepts for production optimization, yield improvement and formulating guidelines for the sequencing of manufacturing activities on the shop floor. Preparing SOP?s, manuals & work instructions for production operations for the unit for facilitating decision making. Ensuring material availability in coordination with store department for production targets. Planning for materials to obtain timely procurement of materials and equipments to facilitate smooth production process. Process Improvement: Conducting inspections and rework / rejection analysis and taking various types of tests to enhance productivity. Formulating guidelines for the sequencing of manufacturing activities. Maintenance Management: Planning and implementing predictive / preventive / routine & break down maintenance schedules for machinery so as to increase machine up-time / equipment reliability & avoid sudden breakdown.? Proactively identify areas of obstruction/ breakdowns and take steps to rectify the equipments. Developing and implementing plans & schedules for Maintenance Operations and Annual Turn Around with focus on optimum utilization of manpower and material. Team Management: Leading, mentoring & monitoring the performance of the team to ensure efficiency in process operations & meeting of individual & group targets.? Ensuring that teams adhere to all the quality tool & procedures. Resolving interpersonal issues & working towards a harmonious work environment. Spreading awareness of quality amongst workers through proper work instructions (process, m/c, technical guidance, training & housekeeping). ________________________________________________________________________________________