plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 6/3/2025 8:21:07 AM ________________________________________________________________________________________ RefNo: CA - 16582 Gender: Male Age: 58 Designation: Department Head Highest Education Level: Diploma Current Gross Salary: 750000 750000 /Annum Expected Gross Salary: 900000 900000 /Annum Preferred Location: Pune Notice Period: 15 Days Education Details: Diploma in?Production Technology from Bharati Vidyapeeth Deemed university from Pune in 1987 1982 ? 1984?Higher Secondary School Board, Pune Board? ? Secondary School Certificate Board from Pune in 1982 with 68.93% Skill Sets: ?Versatile, accomplished & goal-oriented professional with 25+ years of experience in: ~Project Management ~Manufacturing Operations ~Tools design devp. ? ?~Process Enhancement? ~Quality Assurance & Control ~New Product Development ? ? ? ? ? ?~Budgeting/Costing? ~Inventory Management ~Customer/Supplier Relationship ~Team Management? Work Experience: 26.6 Work Experience Details: Plant Manager Since Jul?13 Company Profile: Leading manufacturer of fragrances and perfumes Job Profile: Spearheading efforts across handling the entire gamut of functions pertaining to Industrial Engineering such as lean manufacturing, cost control and value engineering, layout designing, losses identification, annual planning of time & motion study, line performance standard updating, productivity Improvement through single piece flow/line balancing techniques, Kaizen, T.P.M., T.P.S, 5S and cost saving measures. Managing the whole gamut of functions pertaining to Production, Quality, Maintenance and Administration while ensuring smooth operations and achievement of targets.? Key account manager for Rajasthan area Customer (For New Development, Existing Modification, Costing of Products) Actively conceptualizing, initiating strategic & operational plans for manufacturing process improvement and development through a fair understanding of the process, and provides product and process engineering support. Leading efforts across production planning and control thereby ensuring strict adherence to the time schedule, quality standards and total productivity maintenance whilst achieving pre-set production target. Coordinating plant activities for setting up standards with accountability for strategic utilization & deployment of available resources to achieve organizational objectives. Strategizing & setting up procedures to facilitate smooth execution of plant. Strategically analyzing, planning & conceptualizing the processing?s for the product development as well as target fulfillment of the company projects & requirements within the quality parameters while coordinating with the product development & cross-functional teams. Instrumental in setting up the flow of processes, type of equipment?s, customer coordination for new development (APQP), Process documents (PPAP) like Process Flow Charts, Control Plan and PFMEA etc. Significantly involved in production schedule, Day to day planning strategies along with resources allocation for optimal output. Minimizing performance bottlenecks for high productivity with maximization of men, material ?& utilisation. Coordinating in the development of new product. Production Monitoring and review Gap analysis through PDCA. Executing cost reduction projects to achieve to work within the budget. Daily CFT meetings on the shop floor to ensure smooth running of plant by solving day to day problems? Reducing rework and Rejection by QC, Kaizen projects. Suggestion and Kaizen Implementation. Productivity improvement projects by Cycle time & Set up time reduction and multi machine manning. Working as a TPM member for model machines. Administered the team members for making control plans & process flow chart, preparing SOP?s, work instructions for unit. Asst. Manager Jun?10 to Mar?13 ATS Conveyors (INDIA) Pvt.ltd.? Asst.?Entrepreneur venture ? Established machine shop in Jun?93 to Dec?02 in 1992/93 Manufacturing ?Designing Of Plastic injection Moulds, a specialized Tool room with special m/c tools like EDM & m/cs fitted with DROs, at Sanaswadi ?Nagar Road. A team of die makers, engrs. Was there which I was leading.(Certified for following international Quality standards). ISO, 5s & Kaizens systems implementation. Started Powder coating unit in ?1998? for manufacturing press parts (Auto components) fabrication & Finish Powder Coating facilities for Auto component mfg. companies in MIDC BHOSARI & CHINCHWAD with full capacity &ISO 9000- 2004 certification from RW TUV Germany. Jun?01 to Dec?09 Press components mfg. fabrication & Powder coating unit in Jun?01 to Dec?09 Supplier to OEMs like A) Lumax Ltd. B)s.m.auto.c) Vasant Ind.d) Dali& Samir D) Associated Mfg.e) ?Nirmiti Stamping F)praditi Pressing G) Ranvik Ind. ?Many Others All These Were Oem To Mahindra, Tata Motors, Bajaj, Tata Toyo, Jonh Deer,LG, Hyundai & Others. Proven abilities in enhancing production process operations, optimizing resource & capacity utilization and escalating productivity & operational efficiencies while curtailing costs & expenses. Conversant with various press tool manufacturing processes viz., conventional machining, SPM?s. Deft in managing operations involving resource planning, production planning, materials planning, team building and coordination with the inter departments.? Possesses excellent interpersonal, Interplant, analytical, communication and soft skills. Possesses task oriented approach towards the accomplishment of organizational goals. Extensive experience in strategizing techniques for maximum utilization of manpower & machinery Expertise in product and process development, handling cross-functional team & business excellence Skilled in conceptualizing & leading process initiatives to enhance plant efficiency & productivity Keen understanding of formalities & implementation of quality systems? Possess in ? depth knowledge of EMS & QMS: ISO-9001 & 14001, 5S, TS 16949, OHSAS 18001 etc. Hands on Experience in implementation of World Class Manufacturing process in the Plant. An effective communicator with excellent planning, leadership, interpersonal, problem solving & analytical skills Core Competencies Procurement / Supply Chain Management? Responsible for vendor selection, sourcing & development of bought out parts. Implement distribution plans to ensure availability of the entire range of products across the country (local &upcountry dealers). ?Actively involved in monitoring/ scheduling of consignments pertaining to inputs. Directing the development and implementation of key purchase / procurement strategies, contingency plans and ensuring that plans are aligned with projects requirements. Finalising the specifications of materials, establishing quality & quantity limits for effective inventory control and reducing wastages. Managing the in-bound & out-bound logistics functions and negotiating with shippers/transporters for cost effective transport solutions and clearances. Strategic Sourcing Spearheading entire purchase/procurement, Logistics/Distribution related operations with a view to achieve business objectives and ensure bottom line profitability. Developing long-term partnerships with local & foreign suppliers; managing day-to-day supplier performance to ensure meeting of service, cost, delivery and quality norms. To define/initiate, Develop & Percolate amongst Colleagues, the strategy /methodology to be adopted for RM, Components, Semi-finish parts and outsourcing for effective supply chain in line with the Group guidelines and values. Direct and consistently evaluate vendor/supplier performance to ensure adherence to predefined specifications & timely supply of quality material. Directing the development and implementation of key procurement strategies / contingency plans and ensuring that strategies & plans are aligned with project requirements of the shops, hubs and office. Vendor Development Developing new vendors for effective costing & capacity. Successfully implemented the localization plan as well with in time, cost & quality targets without any failure or delays. Ability to Drive Suppliers according to changing requirements. Interaction with vendor for resolving issues. Streamlining the system and procedures to meet the production targets. Supporting the implementation of New Products, Cost Reduction Projects as well as Quality Improvement initiatives from Commercial / Procurement Side. ? Development of Multiple sources for the critical components and whenever required. Ability to articulate and present information as per the requirement ? right time, right person, right content Materials Management Accountable for meeting customer orders by designing, implementing and monitoring effective procurement schedules along with finalizing the specifications of the materials and establishing the quality & quantity limits for effective inventory control. Streamlining the system and procedures for effective inventory control for ensuring ready availability of materials to meet the production targets. Improve the inventory turns; prepare the inventory targets by defining min. & max. Levels, supply base delivery reliability analysis. Ensuring optimum inventory levels to achieve maximum cost saving without hampering the production process. Managing the preparation and maintenance of necessary stock records to track the inward and outward movements of goods. MIS/Back End Operations Preparing MIS reports & other statements with a view to apprise management of process operations and assist in critical decision-making process.? Monitoring and coordinating activities as appropriate & preparing internal reports for management.? Preparing written documents for the office and evaluating incoming and outgoing correspondence and preparing responses as appropriate. Entering and verifying variety of data in appropriate formats. Tracking and monitoring quality of data entry from all sources. Resolving problems regarding the data. Production Evaluating internal control systems / procedures with a view to highlight the shortcomings.? Preparing MIS reports & other statements with a view to apprise management of process operations and assist in critical decision-making process.? Professional competencies in ?managing resources with structured inputs in the domains of production planning, designing, scheduling and monitoring to ensure smooth production operations within defined time/cost parameters. Looked after overall production operations while ensuring proper allocation and optimum utilization of all available resources; also carried out Strategies for inspections of machines & components for quality production. Efficiently Designed & executed CAPA, Poka Yoke, Kaizens and 5S etc to eliminate and to ensure high productivity and flawless quality operations. Expertise in Shop Floor Management, accountable for managing all operations activities from Order receiving to dispatch. Strictly implemented quality systems inconformity with ISO 9001: 2008 and reduced rejection levels within tolerance limits; also facilitating in conducting internal audits. Proficient in manpower planning and resource optimization; efficiently led, trained, mentored and monitored multi-skilled workforce while actively conceptualizing and initiating operational plans quality and productivity enhancements. Adept at implementing planned and preventive maintenance practices to minimize downtime and losses of shop floor machines and OEE etc. Planning Implementing Monthly & Daily plans for strategic utilization & deployment of available resources to achieve production objectives with Customer Satisfaction Handling whole gamut of operations pertaining to preparation of material estimates, indenting non stock materials, ascertaining availability of material purchased to stock, Continual follow up with purchase and store for timely receipt of material by BOM explosion, and advising stores to allocate required quantities of material against specific shop order. Undertook inventory management of WIP & Finished products; ensured adequate inventory of stock and replenished it based on demand/supply forecasts; Hold credentials of maintaining FIFO in WIP & FGS areas by implementing modification and changes in Shop Floor Layout to ensure effective control. Instrumental in handling whole gamut of operations pertaining to storage, preservation, identification and test status of all products during receipt, storage, work in-process and despatch to customer; efficiently keeping control of customer supplied products. Discharged responsibilities as an associate Leader of Kaizen Task Force; adroitly liaised and coordinated with vendors to ensure timely supply of materials; also entrusted with the responsibility of intimating suppliers for any discrepancy in material. Maintenance & Operations? Preparing MIS reports & other statements with a view to apprise management of process operations and assist in critical decision-making process.? Monitors operations, Maintenance & repairs of entire Utilities & plant equipment and systems. Tools design and development tools maintenance (Moulds, jigs etc.)? Reviews the operation of plant equipment and systems constantly, to minimize unplanned downtime, anticipate solve problems in a timely manner, and to identify opportunities for improvement.? Establishes and maintains a maintenance management system for tracking service orders, spare parts, and maintenance history of plant equipment.? Initiates and carries out projects that improve efficiency and/or reduce operating costs.? Communicates regularly with all maintenance technicians, both individually and as a group, to ensure good two-way communication concerning maintenance issues. Monitors operations, Maintenance & repairs of entire Utilities & plant equipment and systems.? Maintains and updates operating and training manuals for the maintenance department.? Establishes and maintains a maintenance management system for tracking service orders, spare parts, and maintenance history of plant equipment.? Initiates and carries out projects that improve efficiency and/or reduce operating costs.? Tracks, analyzes and improves key maintenance parameters such as machine Downtime Hrs, maintenance cost, PM compliance, etc.? Directs, maintains, and enforces the safety program for the maintenance department; reviews safety records to uphold standards of maximum safety for all maintenance & ?operation team Communicates regularly with all maintenance technicians, both individually and as a group, to ensure good two-way communication concerning maintenance issues. Quality Control(QC )and Quality Assurance( QA ):? Looking after overall quality management activities; designing and implementing stringent systems and quality plans to ensure high quality standards at all the stages of processes. Accountable ?to reduce packing & shipping cost while ensuring adherence to quality norms; responsible for taking relevant action against any non conformances? Hold credentials of ensuring 100% on time delivery to customers and ready availability of material carrier logistics as per customer?s production plan. Expertise in formulating and implementing operational strategies for the quality function by carrying out long term and short term quality planning in line with the organization requirements.? Industrial Engineering Studying overall production process with a view to finalize the best Method & Process. In depth Time and Motion Study, Method study, Method Improvements and process cycle study. Ensure method improvements in all the production processes with help of Lean Manufacturing and Value Stream Mapping and timely updating of value and timing of each process. Future Goals: Seeking senior level assignments in?Manufacturing Operations/Manufacturing Excellence with a leading organization of high repute ________________________________________________________________________________________