plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 5/3/2025 7:56:02 AM ________________________________________________________________________________________ RefNo: CA - 15532 Gender: Male Age: 56 Designation: Manager Highest Education Level: Graduate - Degree Current Gross Salary: 1150000 1150000 /Annum Preferred Location: Maharashtra, Goa, Mp,Gujrat Notice Period: 60 Days Education Details: B.E. (Electronics) with 68.88% Skill Sets: Experience in maintenance, project, purchase & plant manager in various company of polymer compounding, Rubber, Polyester films, Paper, Electrical Control panel manufacturing industries Operating System : - ?MS Dos, Windows 2000/NT/98/95, Orcad, ERP, ORION Networking :- ?LAN 3.12 Tools :- ?Office-2000 (MS-Word, MS-Excel, Power Point )? Hardware: - Installation of CPU, DRAM Module, Expansion Card, Power Supply Work Experience: 28.9 Work Experience Details: Manager (Maintenance and Project with Technical Support) Since Jan 2016 Company Profile : Is an ISO 9001:2008, certified company. Manufacturer of white, filler, color Master batch etc Job Profile: Co ordinate Production, Purchase, Stores, QA & Maintenance of a Auto-motion process plant using auto convening Mixing, Extrusion & auto packing line for manufacturing of Master batch Manager (Maintenance and Project, Purchase with Technical Support) July 2010 to Jan 2016 Company Profile: Is an ISO 14001, TS 16949, and Ohsas 18001 certified company, Manufacturer of Thermoplastic Elastomeric, Thermoplastic Polyolefin, Engineering Plastics etc Job Profile: Plant Maintenance, Project activity from planning, selection of ?machines, negotiation of cost, installation of machinery & final set up the machines up to require product ?as per requirement, Purchase spares & develop the vendor for spares ?to reduce cost & delivery period, Co ordinate Production, ?Purchase, Stores, QA & Maintenance of a Auto-motion process plant using Mixing & Extrusion line? Assistant Manager ??Electrical & Electronics (Maintenance and Technical Support) Mar 2008 to?Jun 2010 Company Profile: Garware Polyester Ltd. Company Profile: Is an ISO 9001:2000 Company, is Metalizing and Coating on polyester films? Job Profile: Maintenance of continues process plant having two Metalize Line, five Coating Line?With Various Slitter M/c. Sr. Executive,?Manager Grade (Project Maintenance and Technical Support) Aug 2006 to?Mar 2008 Company Name: Bestretch Elastomers International Ltd. Company Profile: Is an ISO 9001:2000 Company is the second largest manufacturing of Heat Resistance Elastic Rubber Tape in the world. Job Profile: Maintenance of continues process plant having Banbury Mixer, Rubber calendar and Various Mills & Slitting Machines. Sr. Officer (Maintenance and Project) July 1999 to?July 2006 Company Name:?Zylog Plastalloys Pvt Ltd. Company Profile:?A reputed plastic firm, supplying products viz Thermoplastic Elastomeric, Thermoplastic Polyolefin and their compounds master batches Job Profile: Maintenance of a? Auto-motion process plant using Mixing & Extrusion line for manufacturing of granule Officer (Maintenance) Nov 1994 to?May 1999 Company Name:?Reacto Paper (I) Ltd? Company Profile:?A paper processing company. Coating on base paper & manufacturing Carbon less Paper. Job Profile: Maintenance of ?Imported Swiss Make Coater Machine, Slitter machine, Compressor, Boiler Areas of Expertise Mfg. Operations \ Improvement Project Plant & Machine Maintenance Engineering Store Management Vendor Development \ Product Development Value Engineering \ Value analysis and Cost Control Job Profile Management Support management team to build up yearly plant target and implementation plan. To ensure optimal condition of the plant, by managing the maintenance department in it?s task of maximizing the availability of production facilities and improving reliability at minimum costs. Analysis on breakdown and take corrective and preventive action on repetitive breakdown, implement preventive plan for reduction in breakdown time & maintenance cost. Correspondence with external agencies / service providing parties / vendors for complete works as per plant requirement. Various reports related to maintenance department and maintaining ISO system. Implement & follow-up safety related activity for healthy and injury free work environment. Interaction with various departments related to maintenance. Analyze equipment performance using root cause analysis or other performance analysis and advise plant management with regard to timely replacement of equipment. Planning the project related activities is met within agreed scope, timing, and budget and according to agreed quality standards. Helping the purchase in developing the vendors the new equipments / services. Regularly review report from subordinators, train them to be capable of and be confident in dealing with various kinds of problem. Co-ordination with MSEDCL & Electrical Inspector Delegate and coach subordinators, be more supportive to help them gain valuable experience. Responsible for a complete annual sourcing budget activity and its reviews. Utility Management Develop and implement the optimized utility process for stability, high quality and low cost of utilities. Develop and review maintenance schedules for all utility equipment like air compressors, chillers, boilers, cooling water system and electric power components, and etc.. Monitor and control specifications of each utility quality. Analyze monthly utility unit consumption & cost and develop new operating technology to improve the efficiency of utility equipment. Energy Management Study & proper utilization of lighting system. Study & proper utilization of diesel for generators to reduce in the excess cost of diesel. Study & daily basis monitor machine wise electric unit consumption with respective production for control the power consumption. Implement energy saving activities by using Harmonic filter, efficient pump, drives, timer, CFL etc. for reduction in energy consumption. Safety Activity Provide a safe and secure work environment for employees Allocates resource requirements and investments required to achieve zero injuries, including systems, focused programs and leadership Maintain & update system as per requirement of Safety system / OHSAS Check illumination survey, noise level, earth pit resistance, Battery of emergency lighting system & insulation of cables. Analysis on incident related to electrical & makes CAPA Check the fire & hydrant system & make preventive maintenance for the same Achievement Work on various project of cost reduction / Energy saving/Safety/ improves efficiency of machines Improves the power quality & power factor by installation of harmonic filter for extrusion line & saving power cost 1.5 Lac \Month In house completed project of Automation of factory gate for open & close operation & saving approx. 0.8 Lac Reduction of electric duty in electric bill from 17% to 9 % (saving approx .1.5 Lac per Month) & refund three years ED Up gradation of coating machine for reduction of breakdown time & improve machine efficiency with product quality Up gradation of Slitting Machine for improve machine speed & reduction in power consumption Modified Air Knife for remove water contamination in final product. Got awarded for implementing ideas in M/s Bestretch Elastomer International Ltd. Training Six month training as an ?Implant Trainee? in Siemens Ltd, Nashik Plant. Three day training on Micro PLC at TAACT, Nashik Completed Administration of 3.12 Novell Network course at Ascent Computer Education, Nashik One day ERP system training in Bestretch Elastomers International Ltd Attend Internal Auditor training of ISO 2000 & work as internal auditor in Bestretch Elastomers International Ltd Five day training on PLC makes Siemens S7-200 & S7-300 at Prolific system, Pune. Attend one day training on SAP system in Garware Polyester Ltd. Attend the training on TPM and implement it in Garware Polyester Ltd. Project Name - Instillation Of Extrusion Line (Coperion German make MachineZSK-58) With K-Tron make electronic weighing system Description- Prepared plan for machine installation & make layout for the same Procured the material as per requirement & installed the same Inspection of received machine Follow up & completed day to day activity as per planning Coordinate to various agencies (Electrical/ Plumbing/Welder/Machine manufacturer) related to installation Role- Team Leader Client?s Name - Zylog Plastalloys Pvt Ltd. Project Name - Up gradation of Polyester Film Coating Machine Description - In this project we replaced outdated five Siemens make DC drive & installed Parker make DC drive & replaced panel control wiring as per requirement. Role- Team Leader (Electrical & Instrumentation) Client?s Name - Garware Polyester Ltd. Project Name - Installation Of Extrusion Line ( Steer Make Machine Mega-58) With Brabender make electronic weighing system Description - Prepared plan for machine installation & make layout for the same Procured the material as per requirement & installed the same Inspection of received machine Follow up & completed day to day activity as per planning Coordinate to various agencies (Electrical/ Plumbing/Welder/Machine manufacturer) related to installation Take Trial of machine Final set up of machine for varies grade Role- Team Leader Client?s Name - Previous Company Project Name - Installation Of Auto conveying Penta system for Master batch Extruder Line(TSK 91,72,57) With Brabender make electronic weighing & auto packing machine Description - Prepared plan for machine installation & make layout for the same Inspection of received machine Follow up & completed day to day activity as per planning Coordinate to various agencies (Electrical/ Plumbing/Welder/Machine manufacturer) related to installation Take Trial of machine Final set up of machine for varies grade Role- Team Leader Client?s Name - Present company Future Goals: To work with an organization that recognizes my talent and helps me grow with the company ________________________________________________________________________________________