plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 5/3/2025 9:57:54 PM ________________________________________________________________________________________ RefNo: CA - 14892 Gender: Male Age: 53 Designation: Senior Manager Highest Education Level: Graduate - Degree Current Gross Salary: 1800000 1800000 /Annum Expected Gross Salary: 1650000 1650000 /Annum Preferred Location: Himachal Notice Period: 90 Days Education Details: B.Tech (Electrical Engg.) From?REC/ NIT Hamirpur (HP) Fisrt class in ?1990 to 1994 Skill Sets: Over 19+ years of widespread experience in Strategic Planning, Green Field/ Brown Field Project Management, Operations & Maintenance, TPM, Predictive & preventive maintenance, control over power & fuel cost and Resource Management. A strategic planner with expertise in managing erection & commissioning of various equipments, introducing modern technologies and maintenance for reducing breakdown / downtime & enhancing operational effectiveness, OEE/Uptime of equipments. Adept at implementing quality measures / standards & applied quality management tools & practices, controlling MTTR ,MTBF, spare part management, budget planning & control, such as for effective plant engineering operations. Talent for proactively identifying & resolving problems, ramping up project activities with on time deliverables and maximizing productivity. Oriented approach towards the accomplishment of cost, profit, service & organizational goals. Work Experience: 32.1 Work Experience Details: Sr Manager? Engineering / Plant Maintenance Since Feb 2009 Company Profile:?End-to-end solar power solutions company. Job Profile: Sourcing, designing and implementing complete set up for manufacturing of Solar Cell plant 40MW project and also responsible for CD-R and DVD-R disc manufacturing plant. Designing & developing complete facilities for 40 MW of solar cell manufacturing site (First time in india for SOLAR CELL plant zero discharge ETP-STP, DI plant with TOC of 50 ppb, HF-Acid exhaust systems with static pressure 350mm water & 10200 CMH, Clean room class of 100000 with 45-50 air changes-positive pressure >5 pa, humidity levels 45-55%, temp 22-26 deg C, complete CDS systems, chillers of 150tr each, compressors for pneumatic pressure of 8 bars, DG 1500 KVA each, Cooling towers counter flow type 200 TR each, SCRUBBER for 200mm wg of static pressure drop with 5 m3/hr flow capacity Installation and commissioning of electrical utilities including 11 KV transmission line, 2500 KVA transformers, DG 1500 KVA CUMINS set, HVAC system AHU?s and refrigeration, Air compressors, Hydrants system, UPS?s (Aros) up to 400 KVA etc Production equipments installation, commissioning and maintenance (Highly automated Centrotherm ? Germany line installed and commissioned) Achievements: Complete facilities designed and developed indigenously (Potential saving of 20 Crores) Zero discharge ETP developed (HF based for the first time in India) Complete PLC based sate of art highly automated facilities designed and developed Achieved solar cell efficiency at 16% first time in India at multi crystalline wafer Highly automated PLC-SCADA based line set up, installed and commissioned at a record time of 3 months. Commissioning and testing of solar power plants up to 10 KW presently our own successfully. HOD (Electrical & Instrumentation) May 2002 to Jan 2009 Company Profile: Manufacturer, Supplier, Trading Company of Hosiery goods, polyester yarn, knitted cloths Job Profile: Budget planning & control. Streamlining TPM cell; achieving breakthrough at accomplishing the tasks within approved budget & timelines, at driving teams for operation excellence at cross -functional level. Anchoring projects for de bottlenecking operations, capacity enhancement. Effectuating operational control for TPM, PM, Reliability Maintenance, uptime of the Plant, new projects on Power Saving, Air Leaks Management and Water Supply Management. Monitoring the performance of engineers to ensure efficiency in process operations and meeting of individual & group targets. Achievements: Handled the responsibility of both deptt. Electrical as well Instrumentation as a HOD New line set up with Barmag (BCAS) German technology successfully (execution, commissioning and testing) Modified the Barmag Design of automation and done it as per requirement & facility Power saving and cost saving effected in Utility and saved near 1500-2000 unit/day. Sr. Engineer (Electrical & Electronics) Mar.1997 to Apr 2002 Company Name: Shreyans Industries Ltd. Job Profile: Budget planning & control, capacity enhancements, facility migration etc. Monitoring new projects for expansions with respect to budgeted cost, demand forecasts, part design, time over-runs to ensure timely execution of projects. Directing, planning & coordinating the construction management of plant including maximizing plant profits and minimizing expenses. Handling TPM, Preventive Maintenance, monitoring MTTR, MTBF, uptime of the Plant, new projects on Power Saving, Air Leaks Management and Water Supply Management. implementing TPM & ISO 9002 records with internal audits ,corrective actions and implementing . Liaising with state government officials (electricity, pollution and other regulatory bodies, etc). Achievements: New expansions Projects: Increased the plant production by execution and commissioned the new machines. Also increase the uptime of machines through proper maintenance. Line setup for production 25000 spindle according to production target. Controlled manual H-plants system through PLC and VFD which effect the cost and saving Convert old machine with automation systems for better performance and less breakdowns. New system of PLC & VFD save more power and reduce the consumption . Also save fuel 15-20 % by proper use of DG sets and electrical distribution. New lay out designed for expansions and civil work. Handled projects to production with more accuracy and more productivity. Audit member for ISO internal audit. Cross Functional Operational excellence: Project on power saving at utilities and in the shop floor. Maintenance response time reduced by 60%. Saving in utility. Asstt. Production Manager Oct 1994 to Mar.1997 Company Name:?Leotronics Scales P Ltd Job Profile: Implementing and maintaining all the activities in the area of production , assembly , quality , New Facility Planning and Training as per set standards. Anchoring Spare part planning, indenting and follow-up ?. Promoting maximum production by motivation of staff by supervision in the planning and scheduling of work. Achievements: Handled as an Asstt. Manager Production with a team of 25 persons. Installation , commissioning and testing of the system on the site and rectified the problems Also did the modification in microprocessor and micro controller based electronics weighing systems. Increase the production as per plan by getting the order from FCI. Reduced ? process scrap cost . Modified Lab equipments and repaired all transducers by own and also SMD PCB?s repair. Trainings: Trained at Centrotherm equipments for line commissioning Trained at Barmag German technology ?for line commissioning . PLC?s EHS QMS OHSAS Business Skills: Project Management: Overseeing projects (CAPEX) from conceptualization to execution including finalization of technical specifications, sourcing of vendors, scheduling, progress monitoring and manpower planning. Identifying & resolving problems, ramping up the project activities with on time deliverables and maximising the productivity,negotiation with outsourced function?s/project?s vendors, scope finalization &validation ,alternate sourcing etc. Planning & Control: Managing overall operations with a view to ensure timely accomplishment of targets within the time and cost parameters. Selecting appropriate technologies for development approach as well as implementing policies for the organization entailing restriction on resources. Operations: Effectuating control on plant engineering work force, Electrical/Mechanical/Electronics/Instrumentations /Civil teams quality standards at maintenance, predictive, preventive & breakdown maintenance, schedules of plant assets; conducting periodic checks to ensure performance of various equipments. Preparing various project reports for identifying areas of obstruction / defects, conducting troubleshooting, service and repair to rectify the equipments, Uptime enhancement. Installation &?Commissioning: Anchoring erection & commissioning, green field/brown field/facility migration projects , facilities, Equipments, utilities , designing & developing new equipments and ensuring completion of project in minimum turnaround time effective resource utilisation to maximise the output. Maintenance:? Hands-on experience at maintaining /trouble shooting/Preventive maintenance systems Plant Maintenance: Semiconductor/Solar cell manufacturing machines including printing lines , printer dryers, intex ,diffusion , roboting PECVD , PSG , Fast firing furnaces and PVcell sorting equipments etc. CD?R & DVD-R manufacturing machines including injection moulds , streamlines , dye units, dryers and printing machines etc. Petrochemical yarn manufacturing from PTA, continue process ?Automation systems including extruders , high speed winders and texturing ?machines , Conveyors , pneumatics/hydraulic systems, weighbridges and weighing systems etc.? Utilities- HT/LT up to 33 KV/440V transmission line distribution including VCB?s , MOCB?S , HVAC ?and Refrigeration ?System including AHU?s ? ? ? ? ? ? ? Chillers & Cooling Towers , Air compressors , Transformers, DG sets slow & high speed, UPS power supply upto 400 KVA , Fire Fighting systems & Hydrants, Facility Management, RO plant, DI Plant(Resistivity 12-15 MOhms), Zero discharge ETP, STP, Nitrogen plants ,Chemical Dispensed System, acid/fume Scrubbers, Clean Rooms(10000-100000 Class) , Chemical / gases(acid-base-saline) fumes exhaust systems ?etc. ? Electronics/Mechanical- AC//DC//Servo Drives, PLC?s, SCADA, Instrumentation, DCS , Pneumatics control systems, PID?s , ?Digital electronics devices, Hydraulic system etc. Resource Management: Providing direction, motivation & training to the team for ensuring optimum performance, design & implementation of performance management system for all the team members, monitoring KPI for outsourced vendors, liasioning with state government officials.? Future Goals: Seeking managerial assignments in Project Management / Plant Engineering/ Operations & Maintenance with an organisation of high repute ________________________________________________________________________________________