plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 5/7/2025 2:21:26 AM ________________________________________________________________________________________ RefNo: CA - 11410 Gender: Male Age: 59 Designation: Department Head Highest Education Level: Diploma Current Gross Salary: 800000 800000 /Annum Expected Gross Salary: 110000 110000 /Annum Preferred Location: Bangalore Notice Period: 60 Days Education Details: Diploma in Tool and Die Making from Nettur Technical Training Centre, Bangalore in 1989. Skill Sets: Expertise in managing world-class production engineering, Mold design & assembly with Mold maintenance and production of injection molding operations. Development and troubleshooting of high precision connector Molds with variety of construction, with specialization in hot runner Molds with direct and indirect feed system. Proficient in application of quality & productivity improvement techniques viz. quality circle. Cost effective designs, design validation & improvement. Developing vendors for Mold parts and providing them technical support. Work Experience: 35.3 Work Experience Details: Assistant Manager - Molding: Since Oct 2007 Senior Tooling Engineer - Mold Maintenance : Feb 1996 ? Mar 2002 Company Profile: Leading precision quality connector manufacturer, reputed original equipment manufacturers; it has a sophisticated world-class tool room and in-house design and manufacturing facilities and all modern equipments. Job Profile: Testing of new resins using scientific molding technique. Responsible for developing and standardizing molding process using Scientific molding technique. Interfaced with clients to understand their critical requirements and develop Molds for specialized precision Molding operations. Employed various quality and reliability improvement tools/techniques and enhanced productivity, quality reliability and also reduced cost, cycle time & consequently wastage. Played pivotal role in procuring, installing & commissioning injection molding machines auxiliary equipments i.e. de-humidifying driers, Mold temperature controller, special robots, on-line monitoring camera and chiller & hot runner controller. Formulated plans for developing tools as per predefined specifications, test, modify and approve the tools and Molds prior to handing over to production department. Actively involved in validating new Molds on arrival from vendors and kept ready for production operations. Assessed technical feasibility of manufacturing the Mold as well as the product. Scrutinizing the Mold design/drawings before giving clearance for manufacturing. Organized various training sessions for the team to enhance their performance. Drove the initiative for conceptual product design and solid modeling, 2 plate Mold design, stripper plate design, tool detailing, internal and external lifter design. Proposed and got implemented cost saving measures & modifications to achieve substantial reduction of man days, production cost & raw materials. Regularly monitoring Resource utilization, Plant Layout, design & drawing, detailing, checking etc. Oversee all phases of project execution; approve engineering/design changes, troubleshoot and resolve complex technical problems, consistently meeting project deadlines & highest possible quality standards. Maintained test equipment and component to eliminate measurement error thereby reducing product failure. Structure annual operational budget and implement control measures to contain expenses within defined limits. Provide a comprehensive coordination of all product development activities from research to market, to fulfill the ultimate objective of a commercially marketable product. Responsible for drawing development and detailing from conceptualization stage through final release. Established plan for ensuring compliance to all ?Daily Management Board? activities and practices. Spearheaded new product development projects with final accountability to launch new variants and monitoring internal customer feedback. Reduced the consumable cost of maintenance by emphasis on preventive/predictive maintenance. Scheduled, conducted and participated in Project meetings. Handled modification in present molds for incorporating the changes with respect to product up gradation & Control & issuance of Tool Design & Estimation/Costing of tooling. Developed and maintained mold spares management program to monitor inventory control along. Maintained the mold spares cost well within the budget for every month. Participate in Department Safety audit and put in corrective and preventive actions in place. Participate and conduct 6S audits and put in corrective and preventive actions in place. Senior Process Engineer Apr 2002 ? Sep 2007 Job Profile: Accomplished responsibility of establishing tooling assembly department, recruit highly skilled toolmakers. Accomplished responsibility of establishing trials room which included Injection Molding machine, De-Humidifier, Chiller and Crane right from the stage of quotation to the installation stage. Interfaced and coordinated with Product Design review team on the products designed in India from concept to mass production. Deftly handled the Mold assembly, trials, processing, and product inspection and resolved operational problems, interacted with customers and ensured conformance to customer requirements. Drove the efforts for optimizing the Molding processes and ensured inter changeability of Molding process on different Molding machines. Efficiently managed the component Molding, inspection, packing and delivery to the customers. Rendered data like injection time, hold time & cooling time, etc., which are crucial parameters for establishing cycle time to the customer support executive for generating quotation. Established plans to review overseas product models, product drawings and Mold designs for the processing capabilities and Mold ability, generated cost and tooling estimates, resolved outstanding issues and obtained customer approval. Geared the activities for developing tools as per predefined customer?s specifications. Proactively involved in testing/inspection of Molds, identifying defects & making relevant modifications. Actively involved in testing of new or alternative resins for a given product. Initiated project for all modern Injection Molding machines of various capacities to equip with quick Mold change system. Developed Vendors and negotiated with them to supply the best qualitative products on most competitive prices. Analyzed functional utility of available Molds/tooling and applied technical corrections to attune them for future uses. Maintained the Molds in perfect working condition. Designed & developed process parameters, testing techniques and design changes to improve the quality of the production tools & reducing rate of rejection & re-work. Drove product design and manufacturing improvements incorporating just-in-time manufacturing techniques Tooling Engineer Feb 1989 ? Feb 1996 Fouress Engineering India Ltd. Job Profile: Served as tooling engineer, developed specialized tools for the valve manufacturing company. Drawn up plans for designing jigs/fixture/press tool/Special Purpose Machines (SPM), conducted trials and followed up with manufacturing and established their production capabilities. Judiciously conducted design reviews, tool assembly/debugging and qualify precision hot runner cold runner Molds and obtain product approvals. Initiated the turnaround efforts to review and modify processes/applications, establish equipment calibrations programmes and enhance operational efficiency. Closely reviewed product under development, Tool costing and finalization. Future Goals: My long-term goals involve growing with a company where I can continue to learn, take on additional responsibilities, and contribute as much of value as I can. ________________________________________________________________________________________