Highest Education Level
Post Graduate Diploma
India, Congo, Costa Rica, Cote Divoire, Hong Kong, Singapore, South Africa
Post Graduate Diploma in Plastic Processing Technology (PGD-PPT) From CIPET Bhubaneswar, Orissa in 2002 with 1st division, Grade- B (60-80%)
M.Sc (Part-1) From Revenshaw College, Cuttack
B.Sc with Botany (Hons.), Zoology & Chemistry, From Utkal University, Orissa with 1st Class with distinction
Plastic Mold flow Advisor, from CAD/CAM Center CIPET, Bhubaneswar.
Diploma in Computer Application (DCA)
Plastic injection molding processing technology,production planning and Control,gas assisted injection molding technology
Work Experience Details
Sr. Production Executive
Since March 2007
Company Profile: Manufacturer of Furniture, Crates & Industrial products And the Unit holds ISO 9001:2008, ISO-14001 -2004, OHSAS 18001:2007 & TS-16949 Certification
Preparation of daily production plan according to the requirement given by marketing.
Plan for mold machine matrix with respect to productivity.
Programming for daily consumption of raw materials requirement.
Plan for consumption of scarp material in different products
Plan for daily requirement of contract manpower
Plan daily mould changing activity.
Preparation and communication of daily of production and efficiency report to the management
Organizing daily production meeting with team to analysis rejection and production efficiency
Daily make direct interaction with marketing regarding manufacturing issues
Monitoring & optimization of standard cycle time and weight of different running product.
Monitoring mould, machine and process safety.
Attending process trouble-shooting & Quality Issues of running products.
Focus on housing keeping & 5S activity
Preparation of Operators & Supervisors monthly shift – schedule.
Giving monthly requirement of raw material ,master batches and additives to purchase Dept
Preparation of monthly Skill matrix of Machine operators and Supervisors
Reporting to and getting instruction / advice from G. M
Check and correction of production data entry in SAP
To observe & analysis of standard cycle time, weight and Quality issues of furniture & crate products.
To increase the machine efficiency hours by reducing mould change &product change time.
To make R&D on raw material compounding of different products with respect to their quality and costing.
Establishment and trail of new product.
Finding the way of reduction of scarp generation & its reuse in the respective products
To improve the qualitative & quantitative productivity with minimal scrap generation by means of a appreciative and remarkable production planning, And by crating work sprit & innovative mind set-up among the worker, operators & supervisors so as to strengthening the Industrial relationship.
Creation of SAP CODE for new models or colour
To maintain 5s activities.
Maintain documentation for system audit
Shift In Charge
Nov 2005 to Feb 2007
Company Profile: Manufacture of Meter Reading Cover, D.P.Box Cover, & Base of V.S.N.L and WBSEB
Aug 2002 to Oct 2005
Company Name: Krishana Plastech Pvt Ltd.
Company Profile : Manufacturer of PVC Pipe, Fittings & Molded items such as (Pan, Bucket, Tops, Ghamela (Construction), etc The company is associated with integrated management system for ISO - 9001-2000
Technical knowledge gain.
Knowledge in PLC controlled injection-moulding M/c such as WINDSOR (From-250T TO 850 T), L&T-DEMAG, Ferromatik Milacron.(omega), Haitian electronica and Jupiter series
Processing of plastic materials like PP, HDPE, PC,PVC etc.
Knowledge in Robotic operation(Wittmann)
Knowledge in SAP(PPQM)
Knowledge in material formulation of furniture & crate product.
Mould setting , process setting and process optimization of injection molding products
Knowledge in Gas Injection molding
Hot Runner mould with Multi core operation
Repair and rectification of Hot runner Controller
Process setting of multi gate shot –off operation
Basic Knowledge in Hydraulic & electrical maintenance of injection molding machine.
Quality testing of furniture &crate product
Admistative knowledge gain.
Providing the required leadership, guidance and support to colleagues and subordinates to enable the building up of a cohesive team that works in the overall interests of the organization.
Developing a team spirit culture, motivate mind set-up, discipline among the worker ,operators, supervisors in order to keep up high pace and ensure high productivity.
Industrial Training gain.
Training on Awareness of ISO-9000 and TS-16949
Training on POKA - YOKE (Mistake proofing technique)
Training on energy consumption (EMS)
Training on ERP for manufacturing module.
Training on SMED (Single Minute Exchange of Dies)
Training on 5S Technique.
To be concerned, committed & ready to work with the fullest of my capacity To obtain a position where I can deliver quality service for any reputed Organization and can channel my intelligence & energy to create something Innovative & challenging