Ref. No. : CA -
10962 (Maintenance and Service - Mechanical with 9.5 years in Plastic Industry)
Highest Education Level
India, Australia, Belgium, Canada, Europe, Germany, Ireland, Japan, Malaysia, New Zealand, Singapore, South Africa, Switzerland, UK
Australia, Singapore, New Zealand, Malaysia, Germany, Belgium.
3 years Diploma in Electrical Engineering from Technical Board of Chandigarh (Haryana) in 2009 with 69%
12th From H.B.S.E. Bhiwani with 65% in 2006
10th From H.B.S.E. Bhiwani with 68% in 2004
Experience in Maintenance Department in injection molding maintenance, paint shop, vacuum metallizing & utility.
Expertise in implementing cost saving measures to achieve substantial reduction in terms of man-days, Maintenance cost & energy consumption.
Having ability to reduce consumption of natural resources by doing KAIZEN.
Basic Knowledge of MS Office Tools( Excel, Word)
Work Experience Details
Since Nov 2018
Company Name: Manufacturer of plastic automotive parts like Duct, Spoiler, EA pad, Washer Tank etc. to all OEM (SMG, MARUTI, HONDA, TOYOTA,).Kyoraku Ltd.
Job Profile :
Responsible for plant preventive, predictive, corrective & time based maintenance of Injection molding machines, paint shop, vacuum metalizing & its utility.
Responsible for all documents like Yearly Preventive schedule preparation.
Responsible for all documents like (ISO, TS, OHSAS & TPS etc)
Responsible for internal & external audits. (All documentation & Surveillance audits)
Responsible for monthly MIS & MRM submission to management.
Responsible for all meeting attend fixed by management.
Responsible to achieve all Targets (KRA) decided by management.
Responsible for all breakdowns why-why analysis.
Responsible to minimize the plant breakdown by timely Preventive and run plant on maximum efficiency.
Injection Molding & Blow Molding Machines:-
Having hand on experience and knowledge of (Ferromattik,ENGEL, L&T, HWA CHIN & SIKA-Blow Molding) Injection molding m/c (80 TON to 1300 TON) Blow Molding Machine (30 L TO 80 L)
Having good hand on Centralized conveying system, Dehumidifier, Drying bin, Loader & Hopper (Wittman, Prasad Coach, Kawata and L&T Make)
Knowledge about MTC,HRTC (Wittmann,Yudo,Bido,Prasad Koch & Adroit)
Process knowledge like PC, ABS, PMMA, LDPE etc.
Knowledge about Robotics its Preventive and teaching (Star & Yudo Make).
Knowledge of ERP, Document Master(Maintenance)
Process knowledge of paint shop
Preventive maintenance of booth, conveyor, paint feeder & auxiliary.
Air balancing of booth & blower balancing
Having hand on experience & knowledge Metallizing M/c (LEYBOLD OPTICS 1800V & KORMA 1400V).
Having basic knowledge of vacuum metalizing process.
Transformer 1600kva,630kva (Kirloskar)
VCB & ACB (ABB, L&T Make)
D.G Sets 725kva,500kva,62.5kva (Sudhir,MTU,Penta)
Air Compressor (CHICAGO, ATLASCOPCO,IWATA MAKE)
Chiller (Clivet,Prasad Koch,Wittmann & Reynold – 5 TR to 200 TR)
Cooling tower, chillers & air conditioning.
Fire hydrant system and fire alarm system.
Motors & Pumps.
Knowledge of electrical & hydraulics circuit for attending breakdown & having sense of knowledge to examine & attend the failure.
Having Knowledge of water treatment management in plant as per required.
Reduce energy cost in Omega 350 after installation of VFD up to 50%.
Reduce leakages in pump by converting it gland to mechanical seal.
Reduce energy cost at shop floor by installation of LED light.
Reduce energy cost by supporting other department for better utilization of m/c.
Reduce energy cost to control all plant street light by day night sensor.
Reduce energy cost at shop floor by control all floor light by timer.
Reduce energy cost at paint shop by control all auxiliary of paint shop from
Booth control panel.
Power saving in pumps by using of water level controller & float switches.
Undertake preventive maintenance of the above machinery and equipment.
Having knowledge of ISO: 9001, EHS: 14001, TS: 16949, with its complete documentation.
Maintain inventory of spares and consumables for planned maintenance
Daily monitoring of electricity, fuel and chemical consumption
To make the dynamic check sheets of preventive & Daily/weekly maintenance
To raise the requisition of different types of spares according to the inventory levels & their lead time on daily / weekly / monthly basis.
Knowledge of TPM.
Define department KPI.
Responsible for Why-2 Analysis of top breakdowns.
Improvement & Development:-
Initiate 5s activity within department.
Initiate Kaizen activity among team member.
Define target & work to achieve with team spirit.
Prepare skill matrix of members-identify gaps & plan required trainings for skill development in team.
Work on cost saving, energy saving.
Maintain Zero accident culture by adopting proper PPE.
TS Internal Auditor
Energy efficient system
Sr.Engineer (Plant Maintenance)
June 2014 to Aug 2018.
Company Profile : Manufacturer of decorative parts injection molding & electroplated parts to all OEM (TATA, MARUTI, HONDA, GM, TOYOTA, NISSAN) This is an ISO 9001:2000 certified & also having ISO 14001:2004 & apply for OHSAH 18001:2007 for its sustainable management practices.
Oct. 2009 to May 2014.
Company Profile: Leadier in designing and manufacturing lighting equipment like Head Lamp, Tail Lamps, Wind shield Cowling, Blinkers and Turn indicators etc. for automotive industry.
Maintenance of Injection moulding M/c (Hydraulic & electric) .
Corrective, Preventive & Predictive maintenance :-
ENGEL, L&T, Toshiba, Hwa Chin & Ferromattik Injection moulding m/c.
L&T Dehumidifier, Drying bin & Loader, M.T.C. .
Metallizing M/c (Leybold Optics 1800V).
Hard coat & Paint booth.
Robotics M/c (Fanuac Make).
Maintaining 5’s & Kaizen.
Knowledge of ERP(Maintenance)
Utility Control & Maintenance:-
1600 KVA Transformer CG Make.
LT Pannels & VCB 12KV CG Make.
HT/ LT Circuit Breaker (L&T/CG Make).
DG Sets 725 KVA & 62.5 KVA.
Compressor, Chiller & cooling tower 200/160t.
Fire Control System.
E.O.T. CRANE 7.5/3.5 T (Electromech Make).
AC/DC Motors & Water Pumps.
AC System, Air handling Unit.
RO Plant Control.
Seeking assignments in Maintenance in a growth oriented organization.